Positioning:
Comprehensive factory service manual for a wide range of Arctic Cat 2006 snowmobile models, catering to DIY enthusiasts and professional technicians.
Target Audience:
DIY enthusiasts, home mechanics, and professional snowmobile repair shops.
Competitors:
Competes with other OEM service manuals and aftermarket repair guides for the same model year snowmobiles. Its strength lies in its official, manufacturer-provided information.
Features:
Detailed step-by-step instructions, troubleshooting guides, clear illustrations, comprehensive coverage of multiple models, factory specifications, direct digital download.
Models Covered:
Bearcat 570, Crossfire 600 EFI / Sno Pro, Crossfire 700 EFI / Sno Pro, Firecat 500 / Sno Pro, Firecat 600 EFI r / Sno Pro, Firecat 700 EFI r / Sno Pro, King Cat 900 EFI, M5, M6 EFI, M7 / EFI / EFI LE, Panther 370 r, Panther 570, Saber Cat 500 EFI / LX, Sabercat 600 EFI LX, Sabercat 700 EFI / LX / EXT, Z 370 / LX, Z 440 LX, Z 570 / LX, ZR 900 EFI / Sno Pro
Type:
Service Manual / Workshop Manual / Repair Guide
Content Focus:
Factory service, repair, and workshop guide, providing complete step-by-step information for servicing, repairing, and preventative maintenance.
Delivery Format:
Digital Download (PDF, potentially zipped)
Operating Systems Compatibility:
Compatible with all major operating systems including Windows (97, 2000, Me, XP, Vista, 7, 10) and MAC.
Powertrain:
Engine (disassembly, assembly, tuning, diagnostics), Fuel System (carburetion/EFI, fuel pumps, lines), Exhaust System, Cooling System (liquid and air), Ignition System (CDI, spark plugs), Drivetrain (primary and secondary clutches, chaincase, torque converter, track drive)
Chassis And Suspension:
Front Suspension (A-arms, shocks, springs, steering), Rear Suspension (Riser blocks, torque arms, shocks, springs, track system), Steering System (handlebars, steering post, tie rods), Chassis frame, Body panels and fairings
Electrical And Controls:
Lighting system, Electrical wiring diagrams, Battery, Starter system, Ignition switch, Gauges and instruments, Deceleration actuators, Hand warmers/thumb warmers, Headlight dimmer
Brake System:
Hydraulic disc brake system. Manual covers brake fluid type, bleeding procedures, caliper service, pad replacement, and rotor inspection.
Bodywork And Trim:
Fairing removal and installation, seat removal, tunnel inspection, hood service, decal and graphic application/removal.
Fuel Tank And Lines:
Inspection and maintenance of fuel tank, fuel lines, and fuel filters. Troubleshooting fuel delivery issues.
Track And Drive:
Detailed instructions on track inspection, tension adjustment, idler wheel maintenance, and drive sprocket servicing.
Maintenance:
Scheduled maintenance (lubrication, adjustments), Fluid changes (oil, coolant, chaincase oil), Filter replacement (air, oil, fuel), Spark plug replacement, Belt inspection and replacement, Track adjustment and inspection
Repair And Rebuild:
Engine rebuilding (top-end and bottom-end), Clutch overhaul and replacement, Suspension component repair and replacement, Steering system repair, Brake system service, Electrical system troubleshooting and repair, Bodywork repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, Symptom-based troubleshooting guides, Electrical diagnostic flowcharts, Engine performance troubleshooting
Diagnostics:
Detailed diagnostic procedures for both carbureted and EFI engines, electrical system fault finding using multimeters and test equipment, clutch performance analysis.
Recalibration And Tuning:
Procedures for clutch recalibration (e.g., primary/secondary spring changes, weight adjustments) for optimal performance based on riding conditions and rider preference. EFI model tuning parameters may be covered.
Depth:
Comprehensive (from basic maintenance to complete engine and drivetrain rebuilds, including detailed electrical schematics and troubleshooting flowcharts)
Torque Specifications:
Crucial torque specifications for all critical fasteners, engine components, suspension mounting points, and clutch bolts are provided.
Measurements:
Precise measurements for component clearances, wear limits (e.g., track stretch, brake rotor thickness), and engine specifications (bore, stroke, compression ratios).
Electrical Diagrams:
Includes detailed, easy-to-read electrical wiring diagrams for all systems, aiding in troubleshooting electrical faults.
Engine Types:
2-stroke gasoline engines (various displacements including 370cc, 500cc, 600cc, 700cc, 900cc) and potentially 4-stroke variants depending on specific model applications within the listed range. EFI (Electronic Fuel Injection) and Carbureted options are covered.
Engine Variants:
Includes details on single-cylinder, twin-cylinder, and triple-cylinder engine configurations used across the model range.
Horsepower Torque:
Specific horsepower and torque figures vary significantly by model and engine. The manual will provide these OEM specifications for each engine variant (e.g., approximate ranges from 60 HP for smaller engines to 140+ HP for larger displacement engines).
Fuel Delivery:
Carburetor systems (e.g., Mikuni) and Electronic Fuel Injection (EFI) systems. Manual covers fuel pump operation, injector servicing, fuel pressure checks, and carburetor tuning/cleaning.
General Intervals:
The manual details specific intervals for: Oil changes (chaincase), spark plug inspection/replacement, clutch inspection, track adjustment, lubrication of suspension components, and annual pre-season/post-season checks. Intervals are typically mileage or operating hour based.
Specific Intervals:
The manual provides detailed schedules for: daily checks, 10-hour service, 50-hour service, 100-hour service, and annual servicing, covering all major mechanical and electrical systems.
Engine Oil:
The manual will specify the required 2-stroke oil type and brand recommendations (e.g., Arctic Cat APV Synthetic 2-Stroke Oil). It will also specify chaincase gear oil (e.g., Arctic Cat Gear Lube 0W-30 or equivalent).
Coolant:
For liquid-cooled models, the manual will specify the type of antifreeze/coolant (e.g., 50/50 ethylene glycol mixture) and its capacity.
Common Problems:
While specific issues are model-dependent, common areas addressed in service manuals for this era include clutch wear (buttons, weights, rollers), track tension and alignment, carburetor synchronization/cleaning, and certain EFI system diagnostics. The manual provides solutions and preventative measures.