The Cougar, produced for the 1991 and 1992 model years, represents a notable entry in the powersports industry, building upon a legacy of performance and innovation in snowmobile design. Known for its robust engineering and reliability, the Cougar was often favored for its trail-riding capabilities and responsive handling, reflecting the technological advancements characteristic of early 1990s snowmobile development. This particular generation likely incorporated refinements in its liquid-cooled, twin-cylinder engine and Continuously Variable Transmission (CVT) system, offering a balance of power and efficiency.
This comprehensive Service Repair Manual is designed to provide essential information for the maintenance, diagnosis, and repair of the Cougar models from 1991-1992. It covers a wide array of systems, including the engine, transmission, brake system, electrical system, suspension, and chassis. Within its pages, you will find detailed procedures for general maintenance, troubleshooting common issues, engine and transmission service, electrical system diagnosis, and component overhauls. The manual also includes critical technical specifications, wiring diagrams, safety guidelines, and recommended fluid types, making it an indispensable resource for technicians, mechanics, and owners alike.
Target Audience:
Technicians, mechanics, and DIY enthusiasts seeking to repair or understand the Arctic Cat Cougar.
Key Benefits:
Low price, great quality, instant access, comprehensive information, official factory data.
Availability:
Digital format provides immediate access, eliminating the need for physical searches.
Customer Focus:
Prioritizes customer satisfaction, loyalty, and recommendations, offering support for download issues.
Information Breadth:
Covers everything from basic maintenance like filter changes to complex engine and transmission overhauls, including electrical schematics and chassis work.
Manual Type:
Service Repair Manual
Delivery Method:
Instant Download
Print Quality:
High Quality
Software Requirements:
Adobe PDF Reader, WinZip (for larger files)
Systems Covered:
Engine, Transmission, Brake System, Wiring Diagram, Electrical System, Suspension, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Procedures Included:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Electrical System Diagnosis and Repair, Suspension Overhaul, Steering System Maintenance, Cooling System Service, Fuel System Diagnostics, Emission Control System Servicing, HVAC System Repair, Engine Control Module (ECM) Diagnostics, Chassis and Body Repair, Interior Component Repair, Differential and Drive Axle Servicing, Periodic Lubrication, Safety Procedures
Technical Depth:
Comprehensive Factory Service and Repair Procedures, Technical Data, Circuits, Diagrams, Equipment Information
File Type:
Digital PDF Download
Organization:
Structured by system and repair procedure, including troubleshooting guides and technical specifications.
Search Functionality:
Likely searchable within PDF reader, depending on original file creation.
Printable:
Yes, printable at high quality.
Engine Type:
Likely a two-stroke, liquid-cooled twin-cylinder engine, common for Arctic Cat snowmobiles of this era. Specific displacement and bore/stroke will be detailed in the manual.
Horsepower Range:
Typically in the 40-60 HP range for this class of snowmobile, actual figures to be found within the manual.
Fuel Delivery:
Carbureted, likely dual carburetors. Manual will detail carburetor specifications, adjustment, and rebuilding.
Ignition Type:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system. Manual covers ignition timing and component testing.
Oil Delivery:
Oil injection system (pre-mix or automatic injection). Manual details oil specifications and injection system service.
Cooling Method:
Liquid-cooled. Manual covers coolant types, capacities, thermostat operation, and radiator service.
Clutch Type:
CVT (Continuously Variable Transmission) system, comprising a primary (drive) clutch and a secondary (driven) clutch.
Gearbox:
Chain-driven, single-speed forward and reverse (if equipped). Manual details gear oil specifications and inspection.
Belt Service:
Manual covers drive belt inspection, replacement, and clutch alignment procedures.
Dry Weight:
Specific dry weight for 1991-1992 Cougar models will be listed in the manual's specifications section. Typically in the 400-500 lb range.
Fuel Capacity:
Fuel tank capacity will be specified in the manual, typically around 7-10 gallons for this era.
Overall Length:
Manual will contain exact dimensions for proper handling and storage.
Safety Hints:
Manual includes crucial safety advice for operation, maintenance, and parking.
Pre Operation Checks:
Details essential checks before starting the engine and operating the machine.
Maintenance Precautions:
Guidance on safe practices during maintenance procedures.
Instrument Cluster:
Details on the operation and troubleshooting of the instrument cluster, including gauges and warning lights.
Lighting System:
Information on headlamps, taillights, and any auxiliary lighting, including bulb types and troubleshooting.
Cab Devices:
Explanation of the various controls within the operator's area, including switches, levers, and pedals.
Heater Air Conditioner:
Service and troubleshooting procedures for the heating and air conditioning system (if equipped).
Scheduled Maintenance:
Manual provides a detailed maintenance schedule and checklist for regular servicing.
Recommended Oils Fluids:
Specifies correct grades and types of engine oil, coolant, gear oil, and lubricant for all components.
Common Problems:
The manual's troubleshooting section will address common issues related to the engine, CVT, electrical system, and chassis specific to these model years.
Periodic Lubrication Points:
Detailed diagrams and instructions for all lubrication points, including chassis and suspension.
Engine Tune Up Procedures:
Covers spark plug replacement, carburetor synchronization, idle speed adjustment, and general engine tuning.
Drive Belt Life Expectancy:
Guidance on inspecting and replacing the drive belt based on mileage or wear indicators.
Cooling System Flushing:
Procedures for flushing and refilling the liquid cooling system.
Tightening Torques:
Critical torque specifications for all fasteners and engine components to ensure proper assembly and prevent damage.
Arctic Cat Legacy:
Arctic Cat has a long-standing reputation in the powersports industry, particularly for snowmobiles, known for performance and innovation.
Cougar Lineage:
The Cougar was a popular model in Arctic Cat's lineup, often associated with trail riding and performance. This generation likely saw refinements in engine technology and chassis design from previous years.
Manufacturing Era:
Produced during the early 1990s, a period of significant development in snowmobile technology, including advancements in suspension and engine efficiency.
