This manual covers the Arctic Cat Cougar snowmobile models manufactured between 1990 and 1998. The Cougar line, a significant part of Arctic Cat's legacy in performance and innovation, was known for its sporty handling and capabilities. This factory service repair manual provides comprehensive information for owners, DIY mechanics, and professional technicians, enabling them to maintain, repair, rebuild, refurbish, or restore these vehicles. Its detailed coverage ensures that the engineering quality and reliability inherent in the Arctic Cat brand can be preserved throughout the vehicle's lifespan.
The purpose of this manual is to serve as a complete technical resource for the Arctic Cat Cougar. It includes detailed sections on general information, troubleshooting, lubrication, maintenance, tune-up procedures, and special use adjustments. Specific coverage extends to engine, fuel system, exhaust, electrical systems, oil injection, cooling, recoil, drive systems, brake system, driven shaft, dropcase, driveshaft, front suspension, steering, and track rear suspension. With hundreds of illustrations and diagrams, this manual offers factory-level technical information, making it suitable for all skill levels and providing step-by-step guidance for routine maintenance, diagnostic procedures, repair, rebuilding, performance tuning, part testing, and off-season storage.
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Product Type:
Factory Service Repair Manual
Target Audience:
Arctic Cat Cougar owners, DIY mechanics, professional technicians
Authenticity:
Actual Genuine Repair Service Factory Manuals, not 3rd party
Cost Savings:
Potential to save $50-$60 per hour on shop labor costs
Comprehensiveness:
Covers everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle
Searchability:
Easily find information using the search function
Special Use Adjustments:
Yes
Oil Injection Systems:
Yes
Track Rear Suspension:
Yes
Estimated Page Count:
Hundreds of pages
Type:
Factory Service Repair Manual
Digital Format:
PDF Download
Engine Management:
Detailed analysis of engine management systems
Electrical Diagnostics:
Comprehensive troubleshooting and diagnostics for electrical systems
Diagnostic Procedures:
Step-by-step guidance for diagnosing faults, including specific techniques
Repair Procedures:
Detailed, step-by-step repair instructions for all covered systems
Rebuilding Procedures:
Comprehensive information for rebuilding major components
Performance Tuning:
Tune-up procedures and adjustments for optimal performance
Part Testing:
Techniques for testing suspected parts
Wiring Tracing:
Guidance on tracing and verifying wiring diagrams
Storage Procedures:
Guidance on off-season storage
Depth:
Complete factory-level technical information
User Skill Level:
Suitable for both novice and experienced technicians
Diagrams Illustrations:
Includes hundreds of illustrations, diagrams, and photos
Detail Level:
Detailed substeps, notes, cautions, and warnings for critical information
Readability:
High resolution
Printability:
Printable without any restriction, entire manual or selected pages
Binding:
N/A (Digital Download)
Paper:
N/A (Digital Download)
Delivery Method:
Instant download link after payment
Software Requirements:
Adobe PDF Reader
Compatibility:
Works on all PC-based Windows operating systems and Mac
Engine Type:
Not specified, but covers multiple engine variants of the Cougar model across the specified years.
Horsepower Torque:
Specific figures would be detailed within the manual based on engine configurations.
Fuel Delivery:
Carbureted systems are typical for this era and model, detailed in the manual.
Transmission Type:
CVT (Continuously Variable Transmission) with forward/reverse is standard for this model.
Gear Ratios:
Details on primary and secondary clutch ratios and belt engagement would be present.
Drive Mechanism:
Chain drive to driven shaft is typical.
Length Width Height:
Specific dimensions vary by sub-model and year, details are within the manual.
Dry Weight:
Varies by engine and trim, manual will specify for each.
Crash Test Results:
Not applicable for snowmobiles in the same way as automobiles.
Braking System:
Hydraulic disc brake system details provided.
Chassis Structure:
Information on chassis integrity and component mounting.
Dashboard Gauges:
Information on speedometer, tachometer, odometer, and warning lights.
Throttle Control:
Details on throttle cable adjustment and grip operation.
Routine Checks:
Daily/pre-ride checks, weekly/monthly inspections detailed in the manual.
Engine Maintenance:
Spark plug replacement, carburetor cleaning, compression testing intervals provided.
Drive System Maintenance:
Clutch inspection, belt replacement, track tension adjustment intervals.
Engine Oil:
Specific SAE viscosity grades and API service classifications recommended by Arctic Cat for various temperatures, detailed in manual.
Coolant:
Type and mixture ratio for the cooling system.
Brake Fluid:
DOT 3 or DOT 4 specification typically, as per Arctic Cat recommendations.
Gearcase Oil:
Specific gear oil viscosity and type for the driveshaft/dropcase.
Common Wear Items:
Drive belt, carbides, suspension bushings, clutch components are common wear items.
Electrical Problems:
Wiring harness integrity, stator/CDI unit issues, and lighting system checks are common diagnostic areas.
Arctic Cat Legacy:
Arctic Cat is a long-standing manufacturer of snowmobiles and ATVs with a history of performance and innovation.
Cougar Lineage:
The Cougar was a popular model in Arctic Cat's lineup during the 1990s, known for its sporty performance and handling.
Manufacturing Period:
1990-1998
Industry Reputation:
Arctic Cat snowmobiles of this era were generally well-regarded for performance and reliability within the segment.