Arctic Cat EXT 600 1990-1998 Service Repair Workshop Manual

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This manual covers the Arctic Cat EXT 600 snowmobile models produced between 1990 and 1998. Arctic Cat has a long-standing heritage in powersports, and the EXT series was known for...

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Tipo: Snowmobile

Proveedor:

SKU: 102956

Etiquetas: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Arctic Cat EXT 600 EXT Models Powersports Snowmobile Snowmobiles

Variantes de producto

Descripción

This manual covers the Arctic Cat EXT 600 snowmobile models produced between 1990 and 1998. Arctic Cat has a long-standing heritage in powersports, and the EXT series was known for its crossover capabilities and performance during the 1990s. The 600cc engine provided a balanced blend of power and efficiency, making these snowmobiles a competitive choice during a period of significant industry development. This manual provides detailed information to help you understand, maintain, and repair your Arctic Cat EXT 600. The purpose of this comprehensive Service Repair Workshop Manual is to provide detailed, vehicle-specific information for owners and independent service professionals. It covers a wide range of topics, including full service, repair, maintenance, troubleshooting, diagnostics, and wiring diagrams. You will find step-by-step instructions for engine service and repair, fuel system adjustments, electrical system maintenance, suspension and steering, brake systems, and more. The manual includes clear text, step-by-step instructions, and visual aids such as diagrams and illustrations to ensure accuracy and ease of use, enabling dealer-level service information at a reduced cost.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

EXT 600

Vehicle Type:

Snowmobile

Product Name:

Arctic Cat EXT 600 Snowmobile 1990-1998 Service Repair Workshop Manual

Generation

Production Years Covered:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

👋 Introduction

Market Position

Target Audience:

Owners with basic mechanical skills and independent service professionals

Value Proposition:

Provides dealer-level service and repair information at a fraction of the cost of dealership services, enabling DIY repairs and informed discussions with technicians.

Competitive Analysis

Uniqueness:

Vehicle-specific information, not generic; identical to that used by authorized dealers.

Key Features

Instruction Style:

Clear, concise text with step-by-step instructions and visual aids.

Content Accuracy:

Written by manufacturers, ensuring accuracy and relevance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service, Repair, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams

Page Count

Estimated Page Count:

Extensive (Specific number not provided, but described as comprehensive)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

Compatibility:

Windows, macOS, various devices (phones, ebook readers)

Speed Download:

Available via speed download, implying digital delivery.

Requirements

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine:

Complete engine service, repair, overhaul, tune-up, specifications

Fuel System:

Carburetor adjustment and rebuild, fuel pump, fuel lines, fuel tank service

Exhaust Systems:

Exhaust pipe and muffler inspection, maintenance, and repair

Electrical Systems:

Ignition system, lighting, charging system, battery service, troubleshooting

Oil Injection Systems:

Oil pump, lines, and reservoir service and adjustment

Cooling Systems:

Radiator, hoses, thermostat, coolant specifications and service (if applicable to EXT 600 models)

Recoil Systems:

Starter rope, recoil housing, and mechanism service and repair

Drive Systems:

Clutch system (Drive and Driven), belt inspection and replacement, chain case (if applicable)

Brake System:

Brake lever, caliper, disc, hydraulic lines, and fluid specifications

Suspension:

Front suspension components, rear suspension components, shock absorbers, track system

Steering:

Handlebars, steering post, tie rods, spindle service and adjustment

Driven Shaft:

Service and inspection of the driven shaft and its components.

Dropcase:

Service and inspection of the dropcase assembly, including gears and bearings.

Driveshaft:

Inspection and maintenance of the driveshaft and U-joints (if applicable).

Procedures Included

Maintenance:

Regularly scheduled maintenance tasks, lubrication points, fluid changes

Tune Up:

Engine tuning, carburetor synchronization, spark plug replacement, ignition timing adjustments

Troubleshooting:

Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly

Adjustment:

Adjustments for special use, performance tuning, and wear compensation

Storage:

Off-season storage procedures and recommendations

Wiring Diagrams:

Comprehensive wiring schematics for electrical system troubleshooting and repair.

Index:

Includes an index for easy navigation and quick access to specific topics.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to complete engine rebuilds and system overhauls.

Diagrams Illustrations:

Includes detailed diagrams, illustrations, and wiring schematics for clarity

📊 Manual Specifications

File Format

Digital Quality:

High-quality PDF, viewable on multiple devices

Print Quality

Printability:

All pages are printable, allowing users to create physical copies for workshop use

Binding Type

Binding:

Digital (PDF) - not applicable to physical binding

Paper Type

Paper Type:

Digital (PDF) - not applicable to physical paper type

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, liquid-cooled, parallel-twin (common for EXT 600 models of this era)

Performance

Displacement:

Approximately 597cc (specifics may vary slightly by year/sub-model)

Horsepower:

Typically in the range of 80-90 HP (specific figures will be detailed in the manual)

Fuel System

Carburetion:

Twin carburetors (e.g., Mikuni VM34/36 or similar, specific models detailed in manual)

Fuel Type:

Unleaded gasoline (typically 87 octane or higher, with specific recommendations in manual)

Oil Mixture:

Pre-mix or oil injection system (manual covers oil injection specifics)

🔧 Transmission

Standard

Type:

Continuously Variable Transmission (CVT) driven by Polaris P85/P94 or Comet clutch systems (specifics vary)

Optional

Optional Transmissions:

Not applicable, CVT was standard.

Features

Clutch Operation:

Drive clutch (primary) and driven clutch (secondary) operation, adjustment, and belt replacement procedures detailed.

📐 Dimensions

Weights

Dry Weight:

Approximate dry weight around 470-500 lbs (specifics vary by year/configuration)

💡 Technology Features

Infotainment

Dashboard Features:

Basic instrumentation including speedometer, tachometer, odometer, engine temperature, and warning lights.

Driver Assistance

Assistance Features:

Primarily mechanical systems; no electronic driver assistance features like ABS or traction control.

Connectivity

Connectivity:

No electronic connectivity features.

🔧 Maintenance

Service Intervals

Spark Plugs:

Recommended replacement every 1,000-1,500 miles or annually; specific type and gap detailed in manual.

Clutch Belt:

Inspect at 500 miles, replace as needed (wear dependent); belt cross-reference numbers likely provided.

Lubrication:

Regularly scheduled lubrication of pivot points, chain case (if applicable), and other wear surfaces.

Fluid Specifications

Coolant:

Specific coolant type and mixture ratio will be detailed in the manual if liquid-cooled.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (specific recommendation in manual)

Chaincase Oil:

Specific weight and type of gear oil for the chaincase (if applicable).

Known Issues

Common Wear Items:

Clutch wear, track lugs, suspension bushings, recoil starter assembly.

Engine Considerations:

Proper oil-to-fuel ratio and avoiding lean conditions are critical for two-stroke engine longevity.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat, a long-standing manufacturer of snowmobiles and powersports vehicles.

Model Evolution

Ext Series:

The EXT series was known for its crossover capabilities and performance in the 1990s. The 600cc engine provided a good balance of power and efficiency.

Production

Manufacturing Era:

1990s, a period of significant development and competition in the snowmobile industry.