Audi 200 1990 Factory Service Repair Manual

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The 200, produced from 1983 to 1991 on the Type 44 platform, stands as a testament to engineering prowess, particularly in its adoption of the groundbreaking Quattro all-wheel-drive system. This...

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Tipo: Car

Proveedor:

SKU: 54287

Etiquetas: 1990 200 Audi Car Cars Turbo

Variantes de producto

Descripción

The 200, produced from 1983 to 1991 on the Type 44 platform, stands as a testament to engineering prowess, particularly in its adoption of the groundbreaking Quattro all-wheel-drive system. This executive sedan was designed for performance-oriented luxury car buyers and enthusiasts, offering a powerful 2.2-liter 20-valve turbocharged inline-five engine paired with standard Quattro AWD. Known for its robust engineering, sophisticated European styling, and exceptional all-weather capability, the 200 competed in the luxury sports sedan segment against established European marques, solidifying the brand's reputation for advanced technology and driving dynamics. This comprehensive factory service manual, written in English, provides complete service and repair information for the 200 (Type 44Q). It covers all major systems, including the powertrain, chassis, electrical components, and body. The manual details routine maintenance procedures, complex repair operations such as engine and transmission rebuilds, and diagnostic troubleshooting charts. With over 1500 pages, it is an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the vehicle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

Type 44Q (C3 platform)

👋 Introduction

Market Position

Segment:

Executive Sedan / Luxury Sports Sedan

Target Audience:

Performance-oriented luxury car buyers, enthusiasts, mechanics

Competitive Analysis

Key Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Volvo 700 Series, Saab 9000

Key Features

Powertrain Highlight:

Powerful 2.2L 20V turbocharged inline-five engine, standard Quattro all-wheel drive

Engineering Philosophy:

Audi's reputation for quattro AWD technology, robust engineering, and sophisticated design

Manual Value Proposition

Benefit To Owner:

Empowers owners and mechanics with the detailed knowledge to maintain, diagnose, and repair the Audi 200 effectively, preserving its performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Regional Focus:

Global (primarily North American and European specifications)

Page Count

Estimated Pages:

Over 1500 (typical for comprehensive factory manuals of this era)

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.2L 20V Turbo I5), Engine Management (CIS-E/Motronic), Fuel System, Ignition System, Exhaust System, Transmission (Automatic & Manual)

Chassis:

Suspension (Front & Rear), Steering, Brakes (ABS), Drivetrain (Quattro AWD)

Electrical:

Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Climate Control, Cruise Control, ABS System, Engine Control Unit (ECU)

Body And Interior:

Body Panels, Doors, Windows, Seats, Trim, Climate Control System, Sunroof

Procedures Included

Maintenance:

Routine Service, Fluid Changes, Filter Replacements, Spark Plug Replacement, Belt Adjustments

Repair:

Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake Service, Electrical Component Diagnosis and Repair

Diagnostics:

Troubleshooting Charts, Symptom-Based Diagnostics, Component Testing Procedures, Fault Code Interpretation (where applicable)

Installation Removal:

Detailed procedures for removing and installing all major components and sub-assemblies

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Compatibility:

Universal PDF reader compatibility

Searchability:

Searchable text content for quick information retrieval

Print Quality

Resolution:

High resolution for clear readability of text and diagrams

Scalability:

Scalable for detailed viewing of diagrams and schematics

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

WR / MC (common codes for 2.2L 20V Turbo)

Configuration:

Inline 5-cylinder (I5)

Displacement:

2226 cc (2.2 Liters)

Valvetrain:

DOHC (Double Overhead Camshaft), 4 valves per cylinder (20 valves total)

Aspiration:

Turbocharged

Bore X Stroke:

79.5 mm x 95.5 mm

Compression Ratio:

8.5:1

Performance

Horsepower:

165-170 hp @ 5500 rpm (approximate, varies by specific market and tune)

Torque:

221-232 Nm (163-171 lb-ft) @ 3000 rpm (approximate)

Fuel System

Fuel Delivery:

Bosch K-Jetronic (CIS-E) Fuel Injection with Electronic Control

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

Engine Management

Bosch Motronic (early variants) or CIS-E control unit

Cooling System

Type:

Liquid-cooled

Lubrication System

Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter change

Recommended Oil Viscosity:

5W-40, 10W-40, or 10W-50 (depending on climate)

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

ZF 4-Speed Automatic Transmission (with Sport/Economy modes)

Features

Drivetrain:

Permanent All-Wheel Drive (Quattro)

Manual Transmission Fluid

Fluid Type:

GL-4 (API Classification) Gear Oil (e.g., SAE 75W-90 or 80W-90)

Automatic Transmission Fluid

Fluid Type:

G 052 162 A1 (Audi specification) or equivalent ATF (e.g., Dexron III)

Differential Fluid

Fluid Type:

GL-5 (API Classification) Gear Oil (e.g., SAE 75W-90)

📐 Dimensions

Exterior

Length:

4735 mm (186.4 inches)

Width:

1790 mm (70.5 inches)

Height:

1410 mm (55.5 inches)

Wheelbase:

2680 mm (105.5 inches)

Weights

Curb Weight:

1500-1600 kg (3300-3520 lbs) depending on configuration

Gross Vehicle Weight Rating:

Approx. 2100 kg (4630 lbs)

Cargo

Trunk Volume:

Approx. 510 Liters (18.0 cubic feet)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (No standardized crash testing comparable to modern standards in 1990)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Quattro permanent all-wheel drive for enhanced traction and stability

Passive Features

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners

Airbags:

Driver airbag (standard on most models)

Body Construction:

Procon Ten passive safety system (pre-tensioned seatbelts and steering wheel retracting mechanism)

💡 Technology Features

Infotainment

Audio System:

Factory-installed premium sound system, often with cassette player and optional CD changer.

Climate Control System:

Optional automatic climate control (Climatronic) on some higher-trim models.

Driver Assistance

Cruise Control:

Standard cruise control system

Parking Assist:

Rear parking sensors were an optional feature on some models.

Connectivity

Features:

Limited by era; primary connectivity features included power windows, power locks, and central locking.

🔧 Maintenance

Service Intervals

Oil Change:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months

Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles

Fuel Filter:

Replace every 30,000 miles

Spark Plugs:

Replace every 30,000 miles (typically Bosch W7DC or equivalent)

Timing Belt:

Replace every 60,000 miles or 5 years (critical replacement)

Fluid Specifications

Coolant:

G11 (Blue) Antifreeze / Coolant Concentrate mixed 50/50 with distilled water

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

G 004 000 M2 (Audi specification) or Pentosin CHF 11S

Known Issues

Engine Management:

CIS-E system components can degrade over time (e.g., frequency valve, airflow meter).

Electronics:

Aging wiring harnesses, particularly around the engine bay and sensor connections.

Suspension:

Wear in control arm bushings and ball joints; potential for fluid leaks in self-leveling rear suspension (if equipped).

Turbocharger:

Potential for oil seal wear leading to turbocharger smoke; wastegate actuator issues.

Climate Control:

Actuator failures for climate control vents, compressor issues, or evaporator leaks.

📚 Vehicle History

Brand Heritage

Heritage:

Audi, known for its engineering prowess, particularly its pioneering work with front-wheel drive and quattro all-wheel drive systems.

Model Evolution

Generation:

Second generation (Type 44/44Q), produced from 1986 to 1991.

Predecessor:

Audi 100/200 (Type 43)

Successor:

Audi A6 (C4 platform)

Production

Manufacturing Location:

Ingolstadt, Germany

Production Years:

1983 - 1991 (Type 44 platform, with facelift in 1986)

🏆 Awards & Recognition

Recognitions

Design Awards:

Audi models of this era were generally praised for their aerodynamic and sophisticated European styling.

Ratings

Performance Magazine Reviews:

Often cited for strong performance, refined ride, and exceptional all-weather capability due to Quattro.

Certifications

Engineering Recognition:

Quattro AWD system widely recognized as a benchmark in automotive technology.