Audi A4 B5 Avant 1994-2001 Workshop Service Repair Manual
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This manual covers the Audi A4 Avant (Wagon) from the B5 generation, produced between 1994 and 2001. Known for its understated elegance, robust build quality, and refined driving dynamics, the...
This manual covers the Audi A4 Avant (Wagon) from the B5 generation, produced between 1994 and 2001. Known for its understated elegance, robust build quality, and refined driving dynamics, the A4 Avant offers a practical yet premium compact executive car experience. It combines Audi's renowned engineering with increased cargo capacity and versatility, making it a strong contender in its segment. The vehicle is equipped with a range of engine options, including naturally aspirated and turbocharged gasoline engines and efficient TDI diesel variants, paired with front-wheel drive or the legendary quattro all-wheel drive system.
This comprehensive workshop service repair manual provides complete factory service and repair information for all styles and configurations of the Audi A4 B5. It is intended for professional technicians and DIY mechanics alike, offering detailed guidance on powertrain, chassis, electrical systems, and body and frame components. The manual covers everything from scheduled maintenance and fluid changes to complex repairs, component removal and installation, and advanced diagnostics, including troubleshooting and assembly/disassembly procedures. With hundreds of pages of detailed information, including exploded diagrams, this manual is an essential resource for maintaining and repairing your Audi A4.
🏷️ Basic Information
Identification
Make:
Audi
Model:
A4
Body Style:
Avant (Wagon)
Generation:
B5
Production Years Covered By Manual:
1994-2001
Platform Code:
B5
👋 Introduction
Market Position
Segment:
Premium compact executive car
Competitive Analysis
Key Competitors:
BMW 3 Series Touring, Mercedes-Benz C-Class Estate, Volvo V40
Approximately 125 hp (1.9 TDI) to 225 hp (2.7T S4 variant)
Torque Range:
Approximately 200 Nm (1.9 TDI) to 300 Nm (1.8T/2.7T)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI), common rail direct injection for TDI models
Fuel Type:
Unleaded gasoline (95/98 RON), Diesel for TDI variants
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 6-speed manual (on some performance models)
Optional
Transmission Options:
5-speed Tiptronic automatic (torque converter with manual shifting option)
Features
Drivetrain:
Front-wheel drive (FWD) or quattro permanent all-wheel drive
📐 Dimensions
Exterior
Length:
Approx. 4510 mm (177.6 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1420 mm (55.9 in)
Cargo
Cargo Volume Seats Up:
Approx. 390 liters (13.8 cu ft)
Cargo Volume Seats Down:
Approx. 1320 liters (46.6 cu ft) with rear seats folded
Weights
Curb Weight Range:
Approx. 1350 kg - 1550 kg (2976 lbs - 3417 lbs) depending on engine and drivetrain
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for the sedan, wagon variant generally similar)
Active Features
Brake System:
Hydraulically assisted, typically ABS with EBD
Stability Control:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver, front passenger airbags standard; optional side airbags
Body Structure:
Advanced safety cage construction with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory CD players, cassette players, AM/FM radio; optional Bose premium sound system
Navigation:
Optional Audi Navigation System (ANS)
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Phone Integration:
Optional factory Bluetooth hands-free system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (check owner's manual/VAG diagnostic tool for specific car)
Timing Belt Replacement:
For non-TDI engines: Generally around 100,000 km - 120,000 km (60,000 - 75,000 miles) or 5 years, depending on engine variant and condition. Critical replacement item.
API SJ/SL or ACEA A3/B3/B4, viscosity typically 5W-40 or 0W-30 for gasoline engines; specific grades for TDI engines. Consult manual for exact specifications based on engine code.
Coolant Type:
G12 (pink) or G12+ (purple) ethylene glycol-based coolant
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
G 052 172 A2 (or equivalent GL-4/GL-5 specification for manual gearboxes)
Transmission Fluid Automatic:
G 055 025 A2 (ATF for Tiptronic transmission)
Known Issues
Ignition Coils:
Coil-on-plug ignition systems can develop faulty coils, leading to misfires.
Window Regulators:
Common failure of plastic components in window regulator mechanisms.
ABS Sensor Failure:
ABS wheel speed sensors are prone to failure, illuminating the ABS warning light.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crankshaft seals can leak over time.
Cv Joint Boots:
Front Constant Velocity (CV) joint boots can tear, leading to grease loss and eventual joint failure.
📚 Vehicle History
Brand Heritage
Brand Origin:
Germany, founded in 1899
Brand Reputation:
Known for engineering excellence, Quattro all-wheel drive, and refined interiors
Model Evolution
B5 Introduction:
Introduced in 1994 (as a 1995 model year in North America), replacing the Audi 80/90
B5 Facelift:
Facelifted in late 1999 (for the 2000 model year) with updated styling, interior, and technology
Production
Production Locations:
Ingolstadt and Neckarsulm, Germany; also produced in other Audi facilities globally
🏆 Awards & Recognition
Recognitions
Car And Driver Tenbest:
Audi A4 models often featured on Car and Driver's 10Best list in their respective segments during this era.
Model Reputation:
Generally well-regarded for its driving dynamics, build quality, and Quattro system.
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