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Audi Avant RS2 Service Repair Manual 94-95

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The Audi RS2 Avant, produced from 1994 to 1995, represents a significant milestone in Audi's performance heritage as the inaugural model of the 'RS' (Rennsport) line. This limited-production, high-performance station...
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SKU: 122664
Audi Avant RS2 Service Repair Manual 94-95
The Audi RS2 Avant, produced from 1994 to 1995, represents a significant milestone in Audi's performance heritage as the inaugural model of the 'RS' (Rennsport) line. This limited-production, high-performance station wagon was a remarkable collaboration with Porsche, which contributed its engineering expertise to tune the engine, brakes, and suspension. Distinguishing features include a Porsche-tuned 2.2-liter, 315 bhp inline 5-cylinder engine, potent Porsche braking components, distinctive styling cues such as Porsche mirrors and lights, and the renowned Audi Quattro all-wheel-drive system. Built by Porsche in Zuffenhausen, Germany, the RS2 Avant offered a unique blend of blistering acceleration and practical estate car utility, quickly earning acclaim as a groundbreaking vehicle and a modern classic. This comprehensive English-language workshop manual provides all the necessary information for the maintenance, repair, and diagnostics of the Audi RS2 Avant (Type 8C) produced between 1994 and 1995. It covers all repairs from A to Z, detailing every major system including the engine and clutch, transmissions, cooling, fuel and exhaust, ignition and electrical systems, brakes, wheels and tires, steering and suspension, and bodywork. The manual includes detailed procedures for routine maintenance, engine overhauls, transmission rebuilds, brake system repairs, and electrical component diagnostics, supported by high-quality illustrations and comprehensive wiring diagrams. Its professional-quality information is designed to assist owners, mechanics, and technicians in preserving the performance and longevity of this iconic vehicle.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Generation:
B4 (Type 8C)
Production Years:
1994-1995
👋 Introduction
Market Position
Positioning:
The Audi RS2 Avant was a high-performance, limited-production station wagon, a collaboration between Audi and Porsche, positioned as a luxury performance estate car.
Competitive Analysis
Competitors:
Competed with other performance estates of the era such as the BMW M3 Touring (though less common), Mercedes-Benz E36 AMG Estate, and potentially very high-spec Volvo estates.
Key Features
Distinguishing Features:
Porsche-tuned engine, Porsche brakes and suspension components, distinctive front end styling (including Porsche mirrors and lights), Quattro all-wheel drive, potent acceleration for its class.
Manual Value Proposition
Benefit:
Enables owners and technicians to perform all repairs and maintenance, providing significant cost savings and ensuring the longevity of a classic performance vehicle.
📋 Manual Details
Coverage Areas
Coverage:
All repairs A-Z, all models 1994-1995
Page Count
Estimated Page Count:
Varies (professional workshop manuals are often extensive; no exact number provided, but implied comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Comprehensive coverage including maintenance, repair, and diagnostics.
Transmissions:
Detailed information on gearbox operation, repair, and maintenance.
Cooling Systems:
Covers radiator, coolant, thermostat, water pump, and associated plumbing.
Fuel And Exhaust:
Includes fuel injection, pumps, lines, catalytic converter, mufflers, and exhaust manifold.
Ignition And Electrical:
Covers ignition system components, battery, alternator, starter, and general wiring.
Brakes And Brake Assembly:
Detailed procedures for brake pads, discs, calipers, lines, ABS, and parking brake.
Wheels And Tires:
Information on wheel mounting, tire specifications, and balancing.
Steering And Suspension:
Covers steering rack, power steering, ball joints, control arms, springs, and shock absorbers.
Frame And Bodywork:
Includes chassis structure, body panel removal/installation, and basic repair guidelines.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Procedures Included
Maintenance And Servicing:
Regular service tasks, fluid changes, filter replacements, and component inspections.
Troubleshooting:
Systematic fault finding guides for diagnosing common and uncommon issues.
Engine Overhaul:
Detailed instructions for engine disassembly, inspection, repair, and reassembly.
Transmission Rebuild:
Procedures for gearbox overhaul, clutch replacement, and related components.
Brake System Repair:
Replacement of brake pads, discs, calipers, bleeding procedures, and ABS component service.
Suspension Component Replacement:
Guidelines for replacing shock absorbers, springs, control arms, and bushings.
Electrical Component Diagnostics:
Troubleshooting and replacement of electrical parts using wiring diagrams.
Technical Depth
Depth:
Professional Quality Information, covering all major repair topics in great detail.
Diagnostic Capability:
Advanced fault finding and troubleshooting techniques.
Illustration Quality:
Includes lots of high-quality pictures and diagrams to aid comprehension.
📊 Manual Specifications
File Format
Compatibility:
Works on all operating systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.)
Print Quality
Quality:
High-resolution PDF, suitable for viewing and printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely derived from the Audi 5-cylinder turbo, heavily modified by Porsche. Often referred to by its Audi Audi 3B or ABY roots with Porsche enhancements.
Displacement:
2.2 Liters (2226 cc)
Configuration:
Inline 5-cylinder, 20 valves (dual overhead camshafts)
Performance
Horsepower:
315 bhp (232 kW) at 6500 rpm
Torque:
480 Nm (354 lb-ft) at 3000 rpm
Fuel System
Induction:
Turbocharged, Intercooled
Fuel Delivery:
Bosch Motronic Engine Management System with Fuel Injection (likely CIS-E or similar for the base engine, enhanced for RS2)
Engine Internals
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Drive System:
Permanent All-Wheel Drive (Audi Quattro)
Features
Gear Ratios:
Specific gear ratios detailed within the manual for optimal performance and torque utilization.
Clutch:
Hydraulically operated, single-plate dry clutch, potentially upgraded for RS2.
📐 Dimensions
Exterior
Length:
Approx. 4758 mm (187.3 in)
Width:
Approx. 1786 mm (70.3 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1670 kg (3682 lbs)
Gross Vehicle Weight Rating:
Not explicitly specified, but typically around 2200 kg.
Cargo
Cargo Volume:
Standard Avant capacity, detailed in manual for specific configurations.
🛡️ Safety Features
Ratings
Crash Test Data:
No standardized Euro NCAP or NHTSA ratings for this specific early model, but built to high German safety standards of the era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard, sourced from Porsche.
Traction Control:
ASR (Anti-Slip Regulation) was often optional or part of sport packages.
Passive Features
Airbags:
Driver's airbag standard, passenger airbag often optional depending on market.
Seatbelts:
Front and rear seatbelts, with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory Audi radio/cassette/CD system, with upgraded speaker options available. Specific models and features detailed in manual.
Climate Control:
Manual or automatic climate control systems, depending on specification. Procedures for servicing AC and heating systems included.
Driver Assistance
Cruise Control:
Factory cruise control system, operation and diagnostics covered.
Connectivity
Wiring Diagrams Detail:
The manual's comprehensive wiring diagrams are key for understanding and troubleshooting electrical systems, essential for modern vehicle technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. The manual will specify precise intervals and conditions.
Timing Belt Replacement:
Critical maintenance item, usually recommended every 80,000-100,000 km (50,000-60,000 miles) or 5 years. The manual will have precise figures.
Fluid Specifications
Engine Oil Type:
High-quality synthetic oil, e.g., 5W-40 or 10W-40, meeting appropriate API/ACEA specifications. The manual will provide the exact specification (e.g., VW 500.00 or 501.01, likely higher spec for RS).
Coolant Type:
G11 (blue/green) or G12 (red) antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will confirm specification.
Brake Fluid Type:
DOT 4 or DOT 5.1. Manual will specify. Regular flushing is essential.
Transmission Fluid Type:
Manual gearbox oil specification will be provided. Often GL-4 or GL-5 rated gear oil.
Known Issues
Common Problems:
Oil leaks (valve cover gaskets, oil cooler seals), aging vacuum lines, potential turbocharger issues, ignition coil failures, suspension wear, and brake wear due to performance demands.
Specific Rs2 Concerns:
Turbocharger reliability can be a concern if not maintained, potential for head gasket issues under heavy load if not properly cooled.
📚 Vehicle History
Brand Heritage
Audi Performance History:
Audi has a long history of performance vehicles, particularly with its Quattro all-wheel-drive system and turbocharged engines, dating back to rally racing success.
Model Evolution
Rs Lineage:
The RS2 Avant is the first of Audi's 'RS' (Rennsport) line, signifying a significant leap in factory-tuned performance vehicles.
Production
Manufacturing Location:
Built by Porsche in Zuffenhausen, Germany, alongside the Porsche 911.
Production Volume:
Limited production run of approximately 2,891 units.
Collaboration:
A unique collaboration between Audi and Porsche, leveraging Porsche's engineering expertise to create a groundbreaking performance estate.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The RS2 Avant was widely acclaimed by automotive journalists for its blistering performance, practicality, and unique character, often cited as a modern classic and a pioneer in the performance estate segment.
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