Engine Management:
Ignition system, Fuel injection system, Engine control unit (ECU) diagnostics, Emissions control
Drivetrain:
Quattro all-wheel drive system, Differential systems (front, center, rear), Clutch assembly, Manual transmission overhaul
Suspension Steering:
Front and rear suspension components, Shock absorbers, Springs, Bushings, Power steering system, Steering rack
Brakes:
Brake system components (discs, pads, calipers), ABS (if equipped), Brake fluid bleeding, Parking brake system
Electrical System:
Wiring diagrams, Fuses and relays, Lighting system, Battery and charging system, Starter motor, Alternator
Body Interior:
Body panel removal and installation, Interior trim, Seats, Glass, Doors, Locks, HVAC system (Heating, Ventilation, and Air Conditioning)
Cooling System:
Radiator, water pump, thermostat, hoses, expansion tank, fan operation.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, pipes, hangers.
Fuel Tank Lines:
Fuel tank removal/installation, fuel pump module, fuel lines.
Dashboard Instruments:
Gauges, warning lights, speedometer, tachometer, fuel gauge, temperature gauge.
Routine Maintenance:
Oil and filter changes, Air filter replacement, Spark plug service, Coolant flush, Brake fluid replacement
Diagnostic Procedures:
Troubleshooting common faults, Reading diagnostic trouble codes (DTCs), Component testing
Repair Overhaul:
Engine component overhaul (e.g., cylinder head, pistons), Transmission rebuild, Suspension component replacement, Brake system repair
Adjustment Calibration:
Valve adjustments, Ignition timing (if applicable), Clutch adjustment, Wheel alignment procedures
Wheel Tire:
Wheel installation, tire pressure checks, wheel balancing procedures.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including specifications.
Lighting Repair:
Headlight bulb replacement, taillight assembly repair, interior lighting.
Depth:
Comprehensive, step-by-step procedures with detailed explanations, including factory specifications, torque values, and wear limits.
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos are provided for clarity.
Special Tools:
References special service tool numbers and provides illustrations of their use where necessary.
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Engine Type:
Inline-5 Cylinder, Naturally Aspirated
Engine Displacement 2.2L:
2144 cc (2.2 Liters)
Horsepower 2.2L:
130-137 hp (depending on specific engine code and market)
Torque 2.2L:
182-195 Nm (134-144 lb-ft) (depending on specific engine code and market)
Engine Variant 2.3L Optional:
Some markets may have offered a 2.3L 5-cylinder engine (e.g., NG, approximately 136 hp). Manual covers relevant variants.
Fuel Delivery:
Bosch K-Jetronic or KE-Jetronic CIS Fuel Injection
Common Codes:
KV, KG (2.2L 5-cylinder)
Oil Change Interval:
Typically every 7,500 to 15,000 km (5,000 to 10,000 miles) or 12 months, consult manual for exact specification.
Timing Belt Interval:
Critical maintenance item. Typically every 90,000 to 120,000 km (50,000 to 75,000 miles) or 5-7 years. Consult manual for specific engine code.
Engine Oil:
API SG or higher, SAE 5W-40 or 10W-40 recommended (verify specific viscosity with manual).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (verify with manual).
Transmission Fluid:
Specific manual transmission fluid (e.g., SAE 75W-90 GL-4) and differential fluid (e.g., SAE 75W-90 GL-5 or GL-5 LS for center diff). Verify exact specifications.
Power Steering Fluid:
Specific power steering fluid (typically ATF DEXRON II or equivalent). Verify with manual.
Common Wear Items:
Worn suspension bushings, aging fuel lines and rubber components, potential for head gasket leaks (especially on higher mileage engines), aging electrical connectors.
K Jetronic Issues:
Issues with the K-Jetronic fuel injection system can arise from worn O-rings, faulty fuel distributors, or air leaks.
Fuel Pump:
Potential for fuel pump failure over time, requiring replacement.
