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Audi Rs2 Avant 1994-1995 Workshop Service Manual Repair

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The Audi RS2 Avant, produced between 1994 and 1995, stands as a celebrated performance station wagon, often referred to as a 'super-wagon'. This rare model, a collaborative effort between Audi...
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SKU: 148134
Audi Rs2 Avant 1994-1995 Workshop Service Manual Repair
The Audi RS2 Avant, produced between 1994 and 1995, stands as a celebrated performance station wagon, often referred to as a 'super-wagon'. This rare model, a collaborative effort between Audi Sport and Porsche, is based on the Audi 80 Avant chassis code 8C. It features a Porsche-tuned 2.2-liter turbocharged five-cylinder engine producing 315 horsepower and 410 Nm of torque, paired with a 6-speed manual transmission and Audi's renowned Quattro all-wheel-drive system. Notable enhancements include upgraded suspension, Brembo brakes, and distinctive styling cues, making it a unique blend of practicality and exhilarating performance, manufactured at Porsche's Rossle-Benau plant. This comprehensive workshop service and repair manual provides detailed technical information for the Audi RS2 Avant. It covers all essential systems, including engine mechanicals and management, transmission, drivetrain, suspension, brakes, steering, electrical systems, body, chassis, climate control, and safety systems. The manual includes procedures for routine maintenance, engine overhaul, troubleshooting, and diagnostics, along with complete wiring diagrams. Designed for professional technicians and advanced DIY enthusiasts, this English-language manual is presented in a printable format, offering in-depth guidance to ensure the proper maintenance and repair of this iconic performance vehicle.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Model Nickname:
Avant RS2
Year:
1994-1995
Codes
Chassis Code:
8C (based on Audi 80 Avant)
👋 Introduction
Market Position
Niche Status:
Heralded as a 'super-wagon,' a rare and highly sought-after performance vehicle, a joint venture between Audi Sport and Porsche.
Competitive Analysis
Competitors:
Limited direct competitors in its era, it competed with other high-performance estate cars, though none offered the same blend of Audi's Quattro technology and Porsche's tuning expertise.
Key Features
Performance Enhancements:
Porsche-tuned turbocharged engine, upgraded suspension, and braking systems, distinctive body styling cues.
Manual Utility
User Suitability:
Designed for professional technicians but accessible to diligent DIY enthusiasts.
Delivery Method
Delivery:
Instant Download
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but indicated as comprehensive)
Manual Type
Manual Type:
Workshop Service Manual, Repair Manual, Factory Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, assembly, disassembly, component testing, timing belt, cooling system, lubrication system
Engine Management:
Fuel injection (Bosch Motronic), ignition system, sensors, actuators, ECU diagnostics
Transmission:
Manual gearbox (01E), clutch system, driveshafts, differential
Drivetrain:
Quattro permanent all-wheel drive system, torque distribution, hub assemblies
Suspension:
Front McPherson struts, rear multi-link, springs, shock absorbers, anti-roll bars, bushings, alignment specifications
Brakes:
Front and rear disc brakes (Brembo 4-piston calipers front), ABS system, brake fluid specifications, bleeding procedures
Steering:
Power-assisted rack and pinion, steering column, tie rods, steering fluid
Electrical System:
Battery, alternator, starter, lighting, instrumentation, fuses, relays, power windows, mirrors, central locking
Body And Chassis:
Body panel repair, door mechanisms, exterior trim, interior trim, sound deadening
Climate Control:
HVAC system, air conditioning, heating, ventilation, cabin filter replacement
Safety Systems:
Airbags (driver and passenger), seat belts, SRS system diagnostics
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks, tire rotation, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for engine, electrical, and mechanical issues
Repair And Overhaul:
Step-by-step instructions for major component repair and rebuilding (engine, transmission, suspension)
Diagnostics:
OBD-II (where applicable for the year), diagnostic trouble codes (DTCs), scan tool procedures
Wiring Diagrams:
Complete electrical system schematics, component location charts
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
APU (modified 2.2L 20V five-cylinder from Audi S2)
Engine Displacement:
2226 cc (2.2 Liters)
Engine Configuration:
Inline 5-cylinder, turbocharged, intercooled
Bore X Stroke:
81.0 mm x 86.4 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
315 hp (232 kW) @ 6500 rpm
Torque:
410 Nm (302 lb-ft) @ 3000-4000 rpm
Fuel System
Fuel Delivery:
Bosch K-Jetronic fuel injection (modified), Turbocharging
Turbocharger:
Garrett T3/T4 Hybrid Turbocharger
Fuel Type
Fuel Type:
Premium Unleaded Gasoline (95 RON or higher recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (01E)
Optional
Optional Transmission:
N/A (Manual only)
Features
Drivetrain:
Permanent All-Wheel Drive (Quattro)
Gear Ratios:
Specific gear ratios available in manual, typically includes: 1st: 3.50, 2nd: 2.15, 3rd: 1.35, 4th: 0.99, 5th: 0.78, 6th: 0.64 (subject to confirmation within manual)
📐 Dimensions
Exterior
Body Style:
5-door Station Wagon (Avant)
Length:
Approx. 4530 mm (178.3 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2613 mm (102.9 in)
Weights
Curb Weight:
Approx. 1590 kg (3505 lbs)
Gross Vehicle Weight Rating:
Approx. 2120 kg (4674 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official specific ratings for RS2 Avant for this era, but based on Audi 80/90 platform which had good structural integrity for its time.
Active Features
ABS:
Bosch Anti-lock Braking System (ABS) standard.
AWD:
Audi Quattro permanent all-wheel-drive system for enhanced traction and stability.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point inertia reel seatbelts for all occupants, front seatbelt pretensioners.
Body Structure:
Reinforced safety cell and crumple zones derived from the Audi 80 platform.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted Audi Gamma or Concert radio/cassette system, potentially with CD changer integration.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Original Features:
Limited connectivity by modern standards; focus on core mechanical and driving technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, whichever comes first. Manual will specify exact interval.
Timing Belt Replacement:
Typically every 60,000 - 90,000 km (36,000 - 54,000 miles) or 5 years. Critical component for this engine. Manual will provide precise interval and procedure.
Major Service:
Recommended at 80,000 - 100,000 km intervals, including inspection of all major systems and potential replacement of wear items.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-40, 10W-40) and API/ACEA specifications. High-performance synthetic oil recommended.
Coolant:
Audi G12 or equivalent long-life coolant. Manual will specify mixture ratio and capacity.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid. Manual will specify exact type and change interval.
Transmission Fluid:
Refer to manual for specific manual gearbox fluid type (e.g., synthetic gear oil).
Power Steering Fluid:
Refer to manual for specific type, likely a hydraulic fluid.
Known Issues
Turbocharger Wear:
Potential wear or failure of the Garrett turbocharger over time, especially if not properly maintained or driven aggressively.
Engine Management Sensors:
Failure of various engine management sensors (e.g., MAF, O2, boost pressure sensors) can affect performance.
Suspension Bushings:
Wear and tear on suspension bushings can lead to vague handling and noise.
Electrical Gremlins:
As with many cars of this era, potential for minor electrical issues or intermittent faults.
Oil Leaks:
Common points for oil leaks include valve cover gaskets, oil pan gaskets, and turbo oil lines.
📚 Vehicle History
Brand Heritage
Audi Sport Division:
Developed by Audi Sport GmbH (later Audi Sport) in partnership with Porsche, leveraging motorsport experience.
Model Evolution
Base Platform:
Based on the Audi 80 Avant (B4 chassis generation) platform.
Production Purpose:
Created to celebrate Audi's rally success and showcase the performance capabilities of the Avant body style.
Production
Production Period:
March 1994 - June 1995
Production Volume:
Approximately 2,041 units produced.
Manufacturing Location:
Porsche's plant in Rossle-Benau, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Icon Status:
Widely regarded as a modern classic and a benchmark for performance wagons, often appearing on 'best of' lists for enthusiast vehicles.
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