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BMW 3 Series E46 328i Coupe 1999-2005 Service Repair Manual

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The BMW 3 Series E46, specifically the 328i Coupe produced between 1999 and 2005, represents a pinnacle of sporty handling, refined interiors, and potent inline-six engine performance, embodying BMW's renowned...
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SKU: 150077
BMW 3 Series E46 328i Coupe 1999-2005 Service Repair Manual
The BMW 3 Series E46, specifically the 328i Coupe produced between 1999 and 2005, represents a pinnacle of sporty handling, refined interiors, and potent inline-six engine performance, embodying BMW's renowned legacy. This generation of the 3 Series, a frequent recipient of accolades such as Car and Driver's 10Best list, was engineered to compete at the forefront of the performance luxury coupe segment. Its 2.8-liter, 193-horsepower inline-six engine, coupled with available Dynamic Stability Control and a robust chassis, delivered an engaging driving experience. The 328i Coupe was designed for those who appreciate a blend of dynamic capability and sophisticated comfort. This comprehensive factory service repair manual provides complete workshop service and repair information for the BMW 3 Series E46 328i Coupe. It is designed to empower both professional technicians and DIY enthusiasts with the knowledge to maintain and repair the vehicle. The manual covers all major systems, including detailed diagnostics and repair procedures for the engine, fuel, cooling, ignition, exhaust, drivetrain, suspension, steering, brakes, and electrical systems. Furthermore, it includes in-depth information on HVAC, body and chassis, interior components, and lighting, alongside essential scheduled maintenance, troubleshooting guidance, disassembly and assembly instructions, critical torque specifications, and detailed wiring diagrams.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Variant:
328i Coupe
Production Years Covered:
1999-2005
👋 Introduction
Market Position
Target Market:
Performance luxury coupe segment
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class Coupe, Audi A4 Avant/Coupe, Lexus IS Coupe
Key Features
Vehicle Appeal:
Sporty handling, refined interior, strong inline-six engine performance
Manual Value Proposition
Diy Enablement:
Empowers owners to perform maintenance and repairs, saving on labor costs
Professional Resource:
Provides comprehensive data and procedures for professional workshop use
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Target Audience:
Professional Technicians and DIY Enthusiasts
Page Count
Page Count Estimate:
Hundreds (Specific count not provided, but implies comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul of M52/M54 family engines
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure regulation
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Ignition System:
Spark plugs, ignition coils, DME control
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, O2 sensors
Drivetrain:
Transmission (manual/automatic), differential, driveshafts, CV joints
Suspension:
Front and rear suspension components, struts, shocks, bushings, alignment
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Brake fluid, calipers, rotors, pads, ABS system, DSC integration
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays
HVAC:
Climate control system, A/C compressor, refrigerant, blower motor
Body And Chassis:
Body panels, doors, hood, trunk, chassis components, corrosion protection
Interior:
Seats, trim panels, dashboard, airbags, seatbelts
Lighting:
Headlights, taillights, interior lighting, bulb specifications
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Detailed instructions for component removal and installation
Diagnostics:
Comprehensive diagnostic procedures utilizing factory tools and techniques
Technical Depth
Depth Level:
In-depth, factory-level detail
Diagrams Illustrations:
Hundreds of high-quality diagrams, exploded views, and illustrations
Wiring Diagrams:
Includes detailed electrical system wiring diagrams
Torque Specifications:
All critical torque specifications for fasteners and components
Clearances Tolerances:
Precise mechanical clearances and tolerances for engine and chassis components
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable (Print entire manual or specific pages)
Zoom Functionality:
Yes (Zoom IN/OUT supported)
Binding Type
Binding Type Digital:
Digital Download (No physical binding)
Paper Type
Paper Type Digital:
N/A (Digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52TUB28 (common for 328i E46)
Engine Type:
2.8L Inline 6-cylinder, DOHC, 24 valves
Performance
Horsepower Approx:
193 hp @ 5500 rpm
Torque Approx:
206 lb-ft @ 3950 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline
Cooling System
Coolant Type:
BMW Blue Antifreeze (G48 ethylene glycol based)
Oil Specifications
Engine Oil Type:
Synthetic 5W-30 or 5W-40 (check owner's manual for specific BMW LL-01 approval)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual (e.g., Getrag 260/5 or ZF S5-31)
Optional
Transmission Type Optional:
5-speed Automatic (e.g., ZF 5HP19)
Features
Transmission Fluid Type:
BMW ATF LT-2 or equivalent for automatic; Manual transmission fluid (e.g., Castrol TAF-X or equivalent)
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Weights
Curb Weight Approx:
1500-1550 kg (3307-3417 lbs)
🛡️ Safety Features
Ratings
IIHS Front Crash Rating:
Good (for models tested)
Active Features
Traction Control:
Available (ASC+T - Automatic Stability Control + Traction)
Electronic Stability Control:
Available (DSC - Dynamic Stability Control)
Passive Features
Airbags:
Driver, Passenger, Side airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
💡 Technology Features
Infotainment
Infotainment System Availability:
Optional Professional Navigation System, standard cassette/CD player
Driver Assistance
Cruise Control:
Standard feature
Connectivity
Phone Integration:
Optional Bluetooth preparation
🔧 Maintenance
Service Intervals
Oil Change Interval Recommendation:
Every 7,500 - 10,000 miles or 12 months, whichever comes first, using synthetic oil.
Spark Plug Replacement Interval:
Approximately 60,000 miles (check manual for specific plug type)
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW specification)
Power Steering Fluid:
BMW Power Steering Fluid or Pentosin CHF 11S (check manual)
Known Issues
Common E46 Issues:
Coolant expansion tank leaks, VANOS (Variable Valve Timing) solenoid issues, oil filter housing gasket leaks, subframe cracking (rear), window regulator failures, ABS/DSC sensor failures, CCV (Crankcase Ventilation) system clogging.
Preventative Maintenance
Ccv System Maintenance:
Regular inspection and replacement of the CCV system and hoses is crucial for engine health.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW is renowned for its 'Ultimate Driving Machine' slogan, emphasizing performance, handling, and engineering.
Model Evolution
E46 Generation Introduction:
The E46 generation debuted in 1998, replacing the E36. The 328i was a significant model within this generation, known for its blend of power and refinement.
Production
Manufacturing Locations:
Primarily Germany (e.g., Munich, Dingolfing)
🏆 Awards & Recognition
Recognitions
Car And Driver 5Best Cars:
The E46 3 Series was frequently named to Car and Driver's 10Best list during its production run, highlighting its class-leading dynamics.
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