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BMW 325xi 2006-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Year: 2006-2010 Generation Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Codes Engine Code Primary: N52B25 👋 Introduction Market Position...
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Tipo: Coches
Proveedor:
SKU: 533948
BMW 325xi 2006-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325xi
Year:
2006-2010
Generation
Chassis Code:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
Codes
Engine Code Primary:
N52B25
👋 Introduction
Market Position
Market Segment:
Compact Executive Sedan/Wagon
Target Audience:
Enthusiasts and independent repair shops seeking detailed technical information.
Competitive Analysis
Key Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD.
Key Features
Vehicle Focus:
Sporty handling, refined interior, all-wheel-drive capability (xi models).
Manual Value:
Provides critical factory-level data to maintain and repair the vehicle effectively, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive mechanical, electrical, and bodywork repairs; routine maintenance; diagnostic procedures; troubleshooting.
Page Count
Page Count:
Estimated 2000+ pages (typical for a full factory service manual set)
Manual Type
Manual Type:
Factory-level Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, timing, cooling system, lubrication system.
Engine Management:
Fuel injection, ignition system, emissions control (DME - Digital Motor Electronics), sensors and actuators.
Transmission Drivetrain:
Manual and automatic transmission overhaul, xDrive all-wheel drive system, differentials, driveshafts, axles.
Braking System:
Hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pad and rotor replacement, caliper service.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system.
Electrical System:
Battery, charging system, starter motor, lighting, power windows, mirrors, central locking, fuse box diagrams.
Body Chassis:
Body panels, doors, hood, trunk, interior trim, structural components, corrosion protection.
Climate Control:
HVAC system, air conditioning, heater core, climate control unit operation and repair.
Safety Systems:
Airbag system (SRS), seat belt mechanisms, tire pressure monitoring system (TPMS).
Procedures Included
Routine Maintenance:
Oil change, filter replacements, spark plug service, brake fluid flush, coolant flush, drive belt replacement.
Diagnostic Troubleshooting:
Fault code interpretation, symptom-based troubleshooting charts, electrical circuit testing.
Engine Repair:
Head gasket replacement, piston ring replacement, crankshaft seal replacement, timing chain service.
Transmission Repair:
Clutch replacement (manual), torque converter replacement (automatic), valve body service.
Drivetrain Repair:
CV joint replacement, differential fluid change, transfer case service (xDrive).
Braking Component Replacement:
Brake caliper rebuild/replacement, ABS sensor replacement, master cylinder replacement.
Suspension Steering Repair:
Wheel bearing replacement, strut/shock absorber replacement, tie rod end replacement.
Electrical Component Replacement:
Alternator replacement, starter motor replacement, fuel pump replacement, ECU (Engine Control Unit) programming.
Bodywork Collision Repair:
Panel alignment, door mechanism repair, bumper replacement, structural repair guidelines.
Climate Control Repair:
AC compressor replacement, evaporator core replacement, heater control valve replacement.
Technical Depth
Depth:
Full factory-level detail, including torque specifications, tolerances, diagnostic flowcharts, and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick access to specific topics.
Print Quality:
High-resolution graphics and clear text for easy printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2.5 Liters (2497 cc)
Bore X Stroke:
82.0 mm x 78.5 mm
Compression Ratio:
10.7:1
Valve Train:
Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing)
Performance
Horsepower:
215 hp @ 6500 RPM
Torque:
185 lb-ft @ 2750 RPM
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded (91 Octane Recommended)
Engine Management System:
Bosch Motronic (specific variant may vary)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (SMG optional on some models/years)
Optional
Transmission Type:
6-Speed Steptronic Automatic
Features
Drivetrain:
xDrive All-Wheel Drive (Permanent)
Transfer Case:
Electronically controlled multi-plate clutch system for torque distribution.
📐 Dimensions
Exterior
Length:
Sedan: 180.6 inches (4587 mm), Wagon: 183.0 inches (4648 mm), Coupe: 181.8 inches (4618 mm)
Width:
Sedan/Wagon: 70.1 inches (1780 mm), Coupe: 70.5 inches (1791 mm)
Height:
Sedan: 56.2 inches (1427 mm), Wagon: 57.3 inches (1455 mm), Coupe: 55.1 inches (1400 mm)
Wheelbase:
Sedan/Wagon: 108.7 inches (2760 mm), Coupe: 107.4 inches (2727 mm)
Cargo
Cargo Volume Sedan:
12.0 cu ft (340 Liters)
Cargo Volume Wagon:
22.9 cu ft (649 Liters) / 58.3 cu ft (1650 Liters) with rear seats folded
Weights
Curb Weight Sedan:
Approx. 3571 lbs (1620 kg)
Curb Weight Wagon:
Approx. 3770 lbs (1710 kg)
Wheel Bolt Pattern:
5x120
Tire Size Standard:
225/45R17
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star
NHTSA Frontal Passenger:
5-Star
IIHS Side Impact:
Good (for models with side airbags)
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Antilock Brakes:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Frontal, Side-Curtain (optional/standard depending on body style and trim), Knee Airbags (driver).
Seat Belts:
Pretensioning front seat belts, LATCH child seat anchors.
💡 Technology Features
Infotainment
I Drive System:
Available iDrive infotainment system for navigation, audio, and climate control (CCC or CIC depending on year/options).
Audio Options:
Standard BMW Professional Radio, optional Harman Kardon surround sound system.
Driver Assistance
Parking Sensors:
Park Distance Control (PDC) front and rear.
Headlights:
Optional Xenon Adaptive Headlights with cornering function.
Connectivity
Bluetooth:
Optional Bluetooth mobile phone connectivity.
Usb Aux:
Optional USB/Auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil used (as per Condition Based Service - CBS).
Brake Fluid Flush:
Every 2 years (BMW recommends).
Coolant Flush:
First service at 100,000 miles, then every 50,000 miles.
Spark Plug Replacement:
Typically around 60,000 miles (depending on specific spark plug type and condition).
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 0W-40 Synthetic, meeting BMW Longlife-01 or Longlife-01 FE specifications.
Engine Oil Capacity:
6.9 US quarts (6.5 Liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based).
Brake Fluid Type:
DOT 4 Low Viscosity (LV) Synthetic.
Transmission Fluid Manual:
MTF LT-2 or equivalent.
Transmission Fluid Automatic:
ATF LT-71141 or approved equivalent for 6HP19/21 transmissions.
Known Issues
Oil Leaks:
Common valve cover gasket, oil pan gasket, and front/rear main seal leaks.
Cooling System:
Plastic water pump failure, coolant expansion tank leaks, thermostat housing leaks.
Eccentric Shaft Sensor:
Failure can lead to rough running and misfires.
Ccv System:
Crankcase Ventilation system failure can lead to oil consumption and seal leaks.
Power Steering Pump:
Occasional leaks or noise from the pump.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Known for performance, luxury, and driver-focused engineering dating back to the early 20th century.
Model Evolution
3 Series Lineage:
The E90 generation marked a significant step in BMW's compact executive segment, introducing new technologies and refined styling.
Xi Designation:
Introduced to denote BMW's intelligent all-wheel-drive system, enhancing traction and stability.
Production
Production Years:
E90/E91/E92/E93: 2005-2013 (with 325xi variant primarily from 2006-2010).
Manufacturing Locations:
Germany (primarily Dingolfing and Munich plants)
🏆 Awards & Recognition
Recognitions
Ward Best Engines:
BMW's inline-6 engines, including the N52, have historically received recognition for their smoothness and performance from publications like Ward's AutoWorld.
Ratings
Car And Driver 10Best:
BMW 3 Series (various generations) frequently appeared on Car and Driver's 10Best lists during this era, highlighting its automotive excellence.
Certifications
Safety Certifications:
Compliant with US Federal Motor Vehicle Safety Standards (FMVSS).
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