The BMW 5 Series, specifically the 540i model (E39 chassis) from the year 2000, represents a pinnacle of German engineering, blending potent performance with luxurious comfort. This executive sedan is powered by a 4.4L V8 engine, delivering approximately 282 horsepower and 324 lb-ft of torque, paired with either a 5-speed automatic or an optional manual transmission. Known for its sophisticated handling, refined ride, and high-quality interior, the E39 generation was lauded by automotive journalists for its advancements in technology and build quality. This model offers a compelling driving experience, making it a desirable vehicle for those who appreciate both power and refinement.
This comprehensive workshop repair service manual provides detailed, professional-level diagnostic, repair, and maintenance information for the 2000 BMW 540i. It covers all major vehicle systems, including the powertrain, braking, electrical, suspension, steering, climate control, fuel and emissions, chassis, body, and safety systems. Within its hundreds of pages, users will find step-by-step repair procedures, maintenance schedules, diagnostic flowcharts, and detailed illustrations. This manual is an indispensable resource for BMW 540i owners, DIY enthusiasts, and independent repair shops aiming to maintain and repair their vehicle with accuracy and efficiency, mirroring the information used by dealership technicians.
Target Audience:
BMW 540i (E39) owners, DIY enthusiasts, independent repair shops.
Value Proposition:
Provides professional-level repair information comparable to dealership-issued manuals, enabling significant cost savings on maintenance and repairs.
Content Source:
Original workshop manual used by professional technicians, authored by the manufacturer (BMW).
Comprehensiveness:
Complete and intact, covering all aspects of service, maintenance, and troubleshooting.
Usability:
Features clear, numbered instructions, diagrams, and exploded views for ease of understanding and execution.
Digital Advantage:
Printable sections allow for clean work environment; instant download eliminates wait times.
Model Years Covered:
2000
Engine Coverage:
All Engines
Transmission Coverage:
All Transmission Types
Estimated Page Count:
Hundreds of pages (specific count not provided, typical for professional workshop manuals)
Type:
Workshop Repair Service Manual
Digital Format:
PDF Download
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle
Electrical:
Electrical System, Wiring Diagram, Engine Control System
Suspension & Steering:
Suspension, Steering
Climate Control:
Heater/Air Conditioner
Fuel & Emissions:
Fuel Injection/Fuel System, Emission System
Chassis & Body:
Chassis/Body, Interior
Safety Systems:
Restraint System
General Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting
Repair Procedures:
Detailed step-by-step repair procedures, detailed substeps for complex repairs
Maintenance Procedures:
Scheduled maintenance, fluid changes, component replacement
Diagnostic Procedures:
Troubleshooting guides, diagnostic flowcharts
Disassembly Assembly:
Complete disassembly and reassembly instructions for various components
Electrical Diagnosis:
Electrical system diagnosis and repair, wiring diagram interpretation
Depth:
Comprehensive professional-level diagnostic, repair, and maintenance information.
Illustrations:
Detailed illustrations, drawings, and photos for each procedure.
Critical Information:
Notes, cautions, and warnings highlighting critical information for safety and accuracy.
Part Identification:
Enlarged insets to identify and examine parts in detail.
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT functionality
Binding:
Digital (PDF download)
Paper Type:
N/A (Digital)
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip (for unpacking)
Operating Systems:
All Versions of Windows & Mac
Engine Code:
M62B44 (typically)
Engine Type:
4.4L V8 SOHC (32 valve)
Horsepower:
Approx. 282 hp @ 5400 rpm (for 2000 model year)
Torque:
Approx. 324 lb-ft @ 3600 rpm (for 2000 model year)
Injection Type:
Sequential Multi-Point Fuel Injection (MFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Coolant Capacity:
Approx. 10.0 Liters (manual will specify exact capacity)
Type:
5-speed automatic (Steptronic optional on some variants)
Type:
5-speed manual (less common on 540i, but may be covered)
Fluid Type Auto:
BMW ATF LT-2 or equivalent (manual will specify exact part number/spec)
Fluid Type Manual:
BMW Manual Transmission Fluid (MTF LT-2) or equivalent (manual will specify)
Wheelbase:
113.4 inches (2880 mm)
Length:
191.1 inches (4854 mm)
Width:
71.0 inches (1803 mm)
Height:
57.3 inches (1455 mm)
Curb Weight:
Approx. 3770-3880 lbs (depending on options)
NHTSA Front Impact:
4-star
NHTSA Side Impact:
4-star
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (ASC+T)
Stability Control:
Standard Dynamic Stability Control (DSC)
Airbags:
Front airbags, side airbags, available head airbags
Seatbelts:
Pretensioning front seatbelts, 3-point rear seatbelts
Audio System:
BMW Professional Radio/CD, optional navigation system (MKIII), Harman Kardon sound system available.
Cruise Control:
Standard Cruise Control
Keyless Entry:
Standard Keyless Entry/Remote Central Locking
Oil Change Interval:
Recommended every 7,500-10,000 miles or 12-18 months, depending on driving conditions (refer to manual for specific 'Condition Based Service' details).
Brake Fluid Flush:
Every 2 years regardless of mileage.
Coolant Flush:
Typically every 3-4 years or 50,000 miles (refer to manual for specific coolant type and interval).
Engine Oil Spec:
SAE 5W-30 or 5W-40 Synthetic (BMW LL-01 approved recommended, manual will specify)
Power Steering Fluid:
ATF Dexron III or BMW P/N 81 22 9 407 603 (manual will specify)
Brake Fluid:
DOT 4 Low Viscosity (LV) or equivalent
Common Problems:
Vanos seals, coolant expansion tank and hoses, oil pan gasket leaks, cooling fan clutch, ignition coil failure, alternator failure, window regulator issues.
Manufacturer Legacy:
BMW, Bayerische Motoren Werke AG, known for engineering excellence, performance, and luxury.
E39 Generation:
The E39 generation (1995-2003) marked a significant advancement in BMW's mid-size executive sedan, known for its refined driving dynamics, technology, and build quality.
540I Positioning:
The 540i represented the performance-oriented model within the E39 lineup, offering a potent V8 engine for those seeking greater power and luxury.
Production Period E39:
1995-2003
E39 Generation Acclaim:
The E39 generation was widely praised by automotive journalists for its superior handling, refined ride, and high-quality interior, often appearing on 'best of' lists.
