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BMW 550i 2005-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 550i Model Code: E60 (Sedan), E61 (Touring) Production Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Market Segment: Executive...
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SKU: 533907
BMW 550i 2005-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
550i
Model Code:
E60 (Sedan), E61 (Touring)
Production Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Market Segment:
Executive Luxury Sedan
Target Audience:
Discerning buyers seeking performance, luxury, and advanced engineering.
Competitive Analysis
Key Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF.
Key Features
Performance Orientation:
The 550i variant emphasizes potent V8 power and dynamic driving characteristics.
Luxury Appointments:
High-quality interior materials, advanced technology, and sophisticated design.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanical, Engine electrical, Fuel system, Exhaust system, Cooling system, Lubrication system, Ignition system, Starting system, Charging system, Transmission (automatic and manual), Drivetrain, Suspension, Steering, Brakes (hydraulic and ABS), Body electrical, Climate control, Chassis, Interior/Exterior trim, Wiring diagrams, Diagnostic procedures, Maintenance schedules, Torque specifications, Troubleshooting guides, Component removal and installation.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Comprehensive coverage of the V8 engine, including cylinder head, block assembly, pistons, connecting rods, crankshaft, camshafts, timing system (VANOS, chain), valves, seals, and gaskets.
Engine Electrical:
Detailed diagnostics and repair for engine control unit (ECU/DME), ignition system, fuel injectors, sensors (MAF, O2, crank, cam), starter motor, alternator, and related wiring.
Transmission:
Covers both the ZF 6HP26 automatic transmission and the Getrag manual transmission, including overhaul, fluid changes, electronic controls, and solenoids.
Brakes And ABS:
In-depth procedures for brake system maintenance, including pad and rotor replacement, fluid bleeding, ABS/DSC module diagnostics, sensor troubleshooting, and hydraulic component repair.
Climate Control:
Detailed diagnostics and repair for HVAC system, including A/C compressor, refrigerant, climate control module, blower motor, actuators, and cabin filters.
Procedures Included
Maintenance Tasks:
Scheduled maintenance procedures (oil changes, filter replacements, spark plugs, brake fluid), fluid level checks, belt replacement, and general inspections.
Diagnostic Procedures:
Systematic troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, and live data analysis.
Repair And Rebuild:
Step-by-step instructions for component removal, installation, and rebuilding, including engine internals, transmission overhaul, suspension components, and body panels.
Wiring Diagrams:
Comprehensive, system-specific wiring diagrams for all major electrical circuits, aiding in diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Expert-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for offline use and convenient referencing during repairs.
Print Quality
Image Resolution:
High-resolution diagrams, schematics, and photographs.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N62B48
Engine Type:
Naturally Aspirated V8
Displacement:
4.8 Liters (4799 cc)
Performance
Horsepower:
360 hp @ 6300 rpm
Torque:
360 lb-ft @ 3400-3800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with individual coil-on-plug ignition.
Recommended Fuel:
Premium Unleaded (91 Octane or higher)
Technical Details
Bore X Stroke:
93.0 mm x 88.3 mm
Compression Ratio:
10.5:1
Valve Train:
Double Overhead Camshafts (DOHC), 4 valves per cylinder, Double VANOS (variable valve timing).
🔧 Transmission
Standard
Transmission Type:
6-speed automatic (ZF 6HP26)
Optional
Transmission Type Optional:
6-speed manual (Getrag 420G) - Less common, often model year dependent.
Features
Automatic Features:
Steptronic (manual shifting mode), Adaptive Transmission Control (ATC).
Fluid Specifications
Automatic Transmission Fluid:
ZF Lifeguardfluid 6 (or equivalent approved fluid). Check manual for specific BMW part number.
Manual Transmission Fluid:
BMW recommends specific synthetic gear oil (e.g., Castrol SAF-XJ or equivalent). Refer to manual for part number.
📐 Dimensions
Exterior
Length:
Approx. 191.8 inches (4872 mm)
Width:
Approx. 72.7 inches (1847 mm)
Height:
Approx. 57.7 inches (1466 mm)
Wheelbase:
Approx. 113.7 inches (2890 mm)
Weights
Curb Weight:
Approx. 3900 - 4100 lbs (1769 - 1860 kg) depending on configuration.
Gross Vehicle Weight Rating:
Varies, consult vehicle VIN plate.
Cargo
Trunk Volume:
Approx. 14 cubic feet (396 liters)
Wheels And Tires
Standard Wheel Size:
18-inch alloy wheels
Standard Tire Size:
245/40R18
Bolt Pattern:
5 x 120 mm
Center Bore:
72.5 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for driver and front passenger)
IIHS Top Safety Pick:
Likely a Top Pick or Good across various categories during its production years.
Active Features
Traction Control:
Dynamic Traction Control (DTC) and Automatic Stability Control and Traction (ASC+T).
Stability Control:
Dynamic Stability Control (DSC).
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Front airbags, side-impact airbags (front), head protection system (front and rear side windows), optional knee airbags.
Seatbelts:
Pretensioning seatbelts with force limiters.
Lighting:
Adaptive Xenon Headlights (optional), LED taillights.
💡 Technology Features
Infotainment
I Drive System:
BMW's iDrive infotainment system, featuring a central control knob and display for navigation, audio, climate, and vehicle settings.
Navigation System:
Optional professional navigation system with map updates and traffic information.
Audio System:
Premium audio systems available, including Logic7 surround sound.
Driver Assistance
Parking Assistance:
Front and rear parking sensors (PDC), optional rearview camera.
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) with Stop & Go function.
Head Up Display:
Optional Head-Up Display (HUD) projecting key information onto the windshield.
Connectivity
Bluetooth Interface:
Optional Bluetooth connectivity for hands-free calling and audio streaming.
Auxiliary Input:
Standard auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-based service (CBS) indicator, typically between 10,000-15,000 miles or annually.
Spark Plug Replacement:
Around 60,000 miles for the N62 engine, consult manual for exact interval and part number.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
BMW Long-Life Coolant typically lasts up to 5 years or 100,000 miles initially, then every 2 years or 30,000 miles thereafter. Verify with manual.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) approved synthetic oil, viscosity grade 0W-30 or 5W-30. Consult manual for exact specification and capacity (approx. 8.5 quarts).
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48) or equivalent.
Power Steering Fluid:
Pentosin CHF 11S or BMW ATF LT-3. Consult manual for exact spec.
Known Issues
Valve Stem Seals:
Common issue on N62 engines, leading to oil consumption and blue smoke on startup.
Coolant Hoses And Thermostat:
Plastic components can become brittle and leak over time.
Oil Pan Gasket Leaks:
Can develop leaks due to age and material degradation.
Ignition Coils And Spark Plugs:
Can fail prematurely, leading to misfires.
Electronic Control Units:
Various ECUs can be prone to failure, requiring specialized diagnostics.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's heritage is rooted in performance, engineering excellence, and the 'Ultimate Driving Machine' ethos.
Model Evolution
E60 Introduction:
The E60 generation of the 5 Series debuted in 2003 and was known for its significant styling and technological advancements over the E39 generation.
550I Placement:
The 550i replaced the 545i in the lineup, offering increased displacement and power.
Production
Manufacturing Locations:
Primarily manufactured in Germany (Dingolfing Plant).
Generation End:
The E60 generation was succeeded by the F10 generation in 2010.
🏆 Awards & Recognition
Recognitions
Ward Auto World Engine Of The Year:
While specific 550i awards may vary by year, the N62 V8 engine and the E60 platform generally received critical acclaim for performance and technology during their production.
Car And Driver 10Best:
The 5 Series models, including variants like the 550i, were frequently recognized on '10Best' lists for their driving dynamics and overall excellence.
Ratings
Consumer Reports Reliability:
Reliability ratings can fluctuate; consult specific year's Consumer Reports for detailed analysis. Some E60 models experienced average to below-average reliability in certain areas.
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