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    BMW E46 2004 Factory Service Repair Manual

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    The BMW 3 Series (E46) represents a pinnacle of German engineering, produced globally between 1998 and 2006. For the 2004 model year, this premium compact executive vehicle is renowned for...
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    Tipo: Car
    Proveedor:
    SKU: 146190
    Etiquetas: 2004 3 Series BMW Car Cars E46
    The BMW 3 Series (E46) represents a pinnacle of German engineering, produced globally between 1998 and 2006. For the 2004 model year, this premium compact executive vehicle is renowned for its exceptional driving dynamics, balanced chassis, and a driver-focused cockpit, embodying the philosophy of "Sheer Driving Pleasure." Available in various body styles including Sedan, Coupe, Convertible, and Touring, the E46 offered a range of smooth and powerful inline-four and inline-six engines, with horsepower ranging from 143 hp to 231 hp. Its competitive standing was solidified against marques like Mercedes-Benz, Audi, Lexus, and Infiniti, frequently earning accolades such as inclusion on Car and Driver's 10Best list. This comprehensive Factory Service Repair Manual, written in English, provides in-depth technical information for the 2004 model. Spanning over 1500 pages, it covers all essential maintenance procedures, detailed component removal and installation, and complex repair processes. The manual delves into engine management, fuel, cooling, exhaust, ignition, transmission (manual and automatic), drivetrain, suspension, steering, and braking systems. Furthermore, it includes extensive coverage of electrical systems, bodywork, interior trim, climate control, and safety features like the SRS airbag system. With factory-level detail, including wiring diagrams and special tool requirements, this resource is invaluable for owners and technicians seeking to maintain, diagnose, and repair the vehicle to exacting standards.
    🏷️ Basic Information
    Identification
    Make:
    BMW
    Model:
    3 Series (E46)
    Year:
    2004
    Generation
    Generation Name:
    E46
    Generation Years:
    1998-2006 (Globally)
    👋 Introduction
    Market Position
    Market Segment:
    Premium compact executive sedan/coupe/convertible/wagon.
    Competitive Analysis
    Competitors 2004:
    Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35.
    Key Features
    Driver Focus:
    Renowned for its engaging driving dynamics, balanced chassis, and driver-centric cockpit.
    Powertrain Options:
    Available with a range of inline-four and inline-six M54 engines known for smoothness and performance.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Comprehensive service and repair for BMW E46 2004 models.
    Page Count
    Estimated Page Count:
    1500+
    Manual Type
    Manual Type:
    Factory Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (likely PDF, searchable)
    📖 Manual Coverage
    Systems Covered
    Engine Management:
    Detailed diagnostics, component testing, and repair procedures for DME (Digital Motor Electronics).
    Fuel System:
    Fuel pump, injectors, pressure regulation, fuel tank, EVAP system diagnosis and repair.
    Cooling System:
    Radiator, water pump, thermostat, hoses, fan clutch/electric fan, coolant specifications.
    Exhaust System:
    Catalytic converters, mufflers, oxygen sensors, exhaust manifold diagnosis and replacement.
    Ignition System:
    Spark plugs, ignition coils, crank and cam position sensors, troubleshooting.
    Transmission Manual:
    Clutch assembly, gearbox removal/installation, internal component repair, fluid specifications.
    Transmission Automatic:
    GM 5L40-E / ZF 5HP19 / ZF 6HP19 (depending on engine variant) - control modules, solenoid testing, fluid specifications, torque converter.
    Drivetrain Rear Axle:
    Differential, driveshafts, CV joints, limited-slip differential (if equipped), fluid specifications.
    Suspension Front:
    MacPherson struts, control arms, ball joints, bushings, sway bar, alignment specifications.
    Suspension Rear:
    Multi-link independent suspension, shock absorbers, control arms, bushings, alignment specifications.
    Steering System:
    Power steering pump, steering rack, tie rods, steering column, fluid type.
    Braking System:
    Brake discs, calipers, pads, ABS system, DSC (Dynamic Stability Control), EBD (Electronic Brake-force Distribution), fluid type and bleeding procedures.
    Wheel Speed Sensors:
    Diagnosis and replacement for ABS/DSC functionality.
    Electrical System General:
    Battery, alternator, starter motor, wiring diagrams, fuse/relay locations.
    Body Electrical:
    Lighting systems (headlights, taillights, interior), power windows, locks, mirrors, sunroof, horn.
    Climate Control:
    HVAC system, A/C compressor, refrigerant, blower motor, climate control modules, cabin filter.
    Infotainment Audio:
    Radio, CD player, speakers, amplifier (if equipped), antenna system.
    Instrument Cluster:
    Gauge operation, warning lights, troubleshooting.
    Srs Airbag System:
    Airbag modules, sensors, control unit, diagnostic procedures.
    Security System E46:
    Immobilizer system (EWS), remote key functions, alarm system.
    Body Panels:
    Hood, fenders, doors, trunk lid removal and installation, hinge adjustment.
    Glass And Seals:
    Windshield, side windows, rear window, seals, weatherstripping.
    Interior Trim:
    Dashboard, door panels, headliner, seats, carpet removal and installation.
    Lighting Exterior:
    Headlight aim, bulb replacement, taillight assembly, fog lights.
    Lighting Interior:
    Dome light, vanity mirrors, footwell lighting, trunk light.
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush.
    Component Removal Installation:
    Step-by-step guides for all major components across all systems.
    Disassembly Assembly:
    Detailed instructions for internal components of engines, transmissions, and other assemblies.
    Troubleshooting Diagnostics:
    Symptom-based diagnostics, fault code interpretation (OBD-II), electrical system tracing.
    Repair Procedures:
    Specific repair instructions for common failures and wear items.
    Specifications And Tolerances:
    Torque values, clearances, alignment settings, and other critical specifications.
    Wiring Diagrams:
    Comprehensive electrical schematics for all circuits.
    Special Tools And Procedures:
    Identification of BMW-specific tools and unique repair methods.
    Technical Depth
    Depth:
    Factory-level detail suitable for professional mechanics and advanced DIY enthusiasts.
    📊 Manual Specifications
    File Format
    File Format Details:
    Likely a PDF file, optimized for digital viewing and printing. Searchable text is a key feature of factory manuals.
    Print Quality
    Print Quality Recommendation:
    High-resolution images and clear diagrams ensure readability when printed.
    Binding Type
    Binding Type Description:
    For physical copies, typically coil-bound or perfect-bound for durability and lay-flat use.
    Paper Type
    Paper Type Recommendation:
    Durable, matte-finish paper is ideal for workshop environments to reduce glare and resist oil/grease.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Common:
    M54B22, M54B25, M54B30 (inline-six); N42B18, N46B20 (inline-four)
    Performance
    Horsepower Range:
    143 hp (N42) to 231 hp (M54B30)
    Torque Range:
    190 Nm (N42) to 300 Nm (M54B30)
    Fuel System
    Fuel Injection Type:
    Sequential Electronic Fuel Injection (SEFI)
    Recommended Fuel:
    Premium Unleaded Gasoline (91 AKI or higher)
    Engine Management
    Dme Model:
    MS43 or MS45 (depending on engine and transmission)
    🔧 Transmission
    Standard
    Standard Transmission:
    5-speed Manual Getrag 250G
    Optional
    Optional Transmission Auto:
    5-speed Automatic GM 5L40-E (RWD); 5-speed Automatic ZF 5HP19 (xDrive); 6-speed Automatic ZF 6HP19 (post-facelift models with M54)
    Features
    Steptronic:
    Available on automatic transmissions for manual shifting.
    Fluid Specifications
    Automatic Transmission Fluid:
    BMW ATF LT-3 (e.g., Pentosin ATF1 or equivalent)
    Manual Transmission Fluid:
    BMW MTF LT-2 (e.g., Castrol Syntrans B 75W-80 or equivalent)
    📐 Dimensions
    Exterior
    Body Styles:
    Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon, 5-door)
    Weights
    Curb Weight Range:
    Approx. 1450 kg - 1700 kg (depending on body style and engine)
    🛡️ Safety Features
    Ratings
    IIHS Frontal Impact:
    Good (for applicable models)
    NHTSA Side Impact:
    5-star (for applicable models)
    Active Features
    ABS:
    Standard Anti-lock Braking System
    Dsc:
    Standard Dynamic Stability Control (on most models)
    Passive Features
    Airbags:
    Front, side, and curtain airbags (availability varies by model year and trim)
    Seatbelts:
    Pretensioning seatbelts with force limiters
    💡 Technology Features
    Infotainment
    Head Unit Options:
    BMW Business CD, BMW Professional CD, Navigation systems (MKIII/MKIV)
    Driver Assistance
    Parking Assist:
    Optional rear parking sensors (Park Distance Control - PDC).
    Connectivity
    Bluetooth:
    Optional, via aftermarket adapters or specific factory options (e.g., TCU upgrade).
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil used (refer to Condition Based Service).
    Spark Plug Interval:
    60,000-100,000 miles (depending on plug type - iridium recommended)
    Brake Fluid Flush Interval:
    Every 2 years, regardless of mileage.
    Fluid Specifications
    Engine Oil Specification:
    BMW Longlife-01 (LL-01) or LL-04 (depending on region/fuel) 0W-30 or 5W-30 synthetic oil.
    Coolant Specification:
    BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
    Power Steering Fluid:
    Pentosin CHF 11S or ZF Servolenkungsspezifikation (green)
    Known Issues
    Cooling System Leaks:
    Cracked plastic expansion tank, failing water pump (plastic impeller), thermostat housing leaks.
    Vanos System:
    Failure of the Variable Valve Timing system (solenoids, seals) leading to rough idle and power loss.
    Oil Pan Gasket Leaks:
    Common leak point, especially on higher mileage vehicles.
    Subframe Mounts:
    Cracking and separation of rear subframe mounting points, particularly in coupes and convertibles.
    Window Regulator Failure:
    Common issue with plastic components breaking.
    ABS Wheel Speed Sensors:
    Frequent failures leading to ABS/DSC warning lights.
    📚 Vehicle History
    Brand Heritage
    Bmw Philosophy:
    Sheer Driving Pleasure - emphasis on performance, handling, and driver engagement.
    Model Evolution
    E46 Predecessor:
    E36 3 Series
    E46 Successor:
    E90 (Sedan/Wagon), E92 (Coupe), E93 (Convertible)
    Production
    Production Years E46:
    1998-2006
    Manufacturing Locations:
    Germany (Dingolfing, Regensburg), Austria, South Africa, Mexico, Thailand
    🏆 Awards & Recognition
    Recognitions
    Car And Driver 10 Best:
    3 Series models frequently featured on Car and Driver's 10Best list during its production run.
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