Segment:
Sporty, versatile urban motorcycle.
Target Audience:
Commuters, urban riders, and those seeking a practical yet engaging motorcycle experience.
Competitors:
Honda CB500, Kawasaki ER-5, Suzuki SV650 (depending on specific performance comparisons).
Design Philosophy:
Practicality meets sporty dynamics, with a focus on usability and accessible performance.
Unique Selling Points:
Distinctive styling, comfortable riding position, fuel-efficient engine, and BMW's reputation for quality.
Benefit:
Enables significant cost savings on maintenance and repairs by empowering owners and independent mechanics.
Engine:
Engine assembly, disassembly, tuning, valve clearance, timing chain, oil system, cooling system.
Fuel System:
Fuel injection system (Bosch Motronic), throttle body, injectors, fuel pump, fuel filter replacement.
Transmission:
Clutch operation and adjustment, gearbox assembly and disassembly, shift mechanism, final drive (chain and sprocket).
Electrical System:
Battery, charging system (alternator, regulator), ignition system, starter motor, lighting, horn, wiring diagrams for all circuits.
Chassis:
Frame, front suspension (telescopic fork), rear suspension (single shock absorber, swingarm), steering assembly.
Brakes:
Front and rear brake systems, hydraulic lines, brake fluid specifications and replacement, caliper maintenance, disc inspection.
Wheels Tires:
Wheel bearing replacement, tire pressure, tire wear, wheel balancing.
Bodywork:
Fairings, seat, fuel tank, exhaust system, fender removal and installation.
Maintenance:
Routine servicing, oil changes, filter replacements, chain adjustment, brake bleeding, coolant replacement, spark plug changes.
Troubleshooting:
Diagnostic flowcharts for common issues, electrical system fault finding, engine performance problems.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Rebuild:
Engine top-end and bottom-end rebuild procedures, gearbox overhauling.
Adjustments:
Carburetor synchronization (if applicable to specific model variants), throttle cable adjustment, clutch lever free play.
Depth:
Comprehensive from basic owner maintenance to advanced engine and electrical diagnostics and repair.
Diagnostic Capabilities:
Includes information on reading fault codes (if applicable via diagnostic connector) and interpreting sensor data.
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Clearances:
Precise specifications for valve clearances, bearing clearances, and other critical tolerances.
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval.
Image Resolution:
High-resolution schematics, diagrams, and photographs for clarity.
Printability:
Designed to be easily printable for workshop use.
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Completeness:
End-to-end coverage, mirroring official BMW workshop manuals.
Engine Code:
F650CS (Rotax 99-variant)
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Engine Layout:
Single cylinder, four-stroke
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Horsepower:
50 hp (37 kW) @ 6500 rpm
Torque:
6.4 kg⋅m (63 N⋅m; 46 lb⋅ft) @ 5000 rpm
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Oil Type:
SAE 20W-50 API SG or higher
Oil Capacity:
2.3 Liters (with filter change)
Clutch:
Wet multi-plate clutch
Gear Ratios:
Detailed in manual (typically 1st: 2.15, 2nd: 1.58, 3rd: 1.25, 4th: 1.04, 5th: 0.88)
Transmission Oil Type:
API GL-4, SAE 75W/90 (Check manual for specific BMW recommendation)
Transmission Oil Capacity:
Approximately 0.6 Liters (refer to manual for exact fill level)
Crash Test Info:
Motorcycle safety data is typically not assessed through automotive crash test ratings; focus is on rider protection and vehicle stability.
Braking System:
Optional ABS (Anti-lock Braking System) available on some models.
Lighting:
Halogen headlight, LED taillight.
Frame Construction:
Steel frame for rigidity and rider protection.
Ergonomics:
Designed for upright and comfortable riding posture.
Display:
Analog speedometer, tachometer, LCD display for odometer, trip meter, clock, and basic warning lights.
ABS:
Optional Anti-lock Braking System (ABS) significantly enhances braking safety.
Diagnostic Port:
Possesses a diagnostic port for accessing engine control unit (ECU) data and fault codes, detailed in the manual.
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Air Filter Replacement:
Every 20,000 km (12,000 miles), or more frequently in dusty conditions.
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Coolant Type:
BMW approved coolant concentrate (ethylene glycol based) mixed with distilled water at 50:50 ratio.
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Common Wear Items:
Clutch plates, wheel bearings, fork seals, exhaust system components.
Electrical Concerns:
Occasional issues with regulator/rectifier, stator, and wiring loom connections due to heat and vibration. Manual provides diagnostic steps.
Fuel System Maintenance:
Importance of clean fuel and timely replacement of the fuel filter to prevent injector clogging.
Manufacturer Heritage:
BMW Motorrad, renowned for engineering excellence, durability, and innovation since 1923.
Predecessors:
Evolved from the F650 Funduro (single-cylinder, Rotax-engineered, produced in Italy by Aprilia), adopting a more urban and sporty focus with the 'CS' designation.
Positioning:
Introduced as a more modern and stylish interpretation of the F650 platform, targeting a broader audience.
Production Period:
2001-2005 (with 2001-2003 being the specific coverage for this manual)
Manufacturing Location:
Germany (for the engine and final assembly, though components may be sourced globally).
