BMW R1150GS R 1150 GS 2002 Factory Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 74123

Etiquetas: 1150 K 2002 BMW CASE Construction Crawler Dozers Motorcycle R1150GS

Variantes de producto

Descripción

The 2002 BMW R 1150 GS, a descendant of BMW Motorrad's esteemed adventure touring lineage, offers a robust platform for exploration and long-distance travel. Featuring an air/oil-cooled flat-twin boxer engine displacing 1130 cc and producing approximately 95 horsepower, it is engineered for both performance and reliability. Its distinctive Telelever front suspension and Paralever single-sided swingarm rear drive contribute to its renowned handling characteristics. This model represents a significant evolution in adventure motorcycle technology, building upon the legacy of its predecessors to provide a capable and comfortable riding experience across varied terrains. This comprehensive Factory Service Repair Manual for all styles of the 2002 BMW R 1150 GS provides detailed, step-by-step guidance to assist owners and technicians in maintaining and repairing the vehicle. The manual covers an extensive range of systems, including the fuel system, engine top end, clutch, lubrication, transmission, brakes, suspension, steering, frame, and electrical system. It details maintenance, repair, and rebuild procedures, offering advanced troubleshooting, diagnostic techniques, and essential technical specifications. The manual's searchable format ensures quick access to information, empowering users to perform servicing and repairs efficiently, thereby potentially reducing maintenance costs.

🏷️ Basic Information

Identification

Make:

Model:

R 1150 GS

Year:

Codes

Model Code:

R2X (for R 1150 GS)

👋 Introduction

Market Position

Market Position:

Essential documentation for owners and independent mechanics seeking to maintain and repair the BMW R 1150 GS, providing factory-level expertise.

Competitive Analysis

Competitive Analysis:

Provides genuine factory information, differentiating it from less detailed third-party manuals. Offers cost savings on labor compared to dealership services.

Key Features

Key Features:

Complete factory coverage, detailed step-by-step procedures, extensive illustrations and diagrams, advanced troubleshooting guide, printable format, searchable content, cost-saving potential for owners.

Value Proposition:

Enables owners to perform their own servicing, saving an estimated $50 - $60 per hour on shop labor costs.

📋 Manual Details

Coverage Areas

Coverage Areas:

All styles of the 2002 BMW R 1150 GS

Page Count

Page Count:

Hundreds of pages (exact count not specified, but implies comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix

Electrical System Detail:

Detailed wiring diagrams, component testing, troubleshooting electrical faults, lighting, ignition system, charging system, starter motor, battery.

Engine Top End Detail:

Cylinder head removal and installation, valve inspection and adjustment, piston and connecting rod service, camshaft and timing chain inspection.

Fuel System Detail:

Fuel injection system diagnosis, fuel pump testing, injector cleaning, throttle body synchronization, fuel filter replacement.

Suspension Detail:

Front fork (BMW Telelever) service, rear shock absorber (BMW Monolever) service and adjustment, bearing checks, spring preload and damping adjustments.

Crankshaft Transmission Detail:

Engine crankshaft inspection, balancing, bearing service, transmission gear inspection, shift mechanism service, final drive hub and bearing service.

Wheels Tires Detail:

Wheel bearing service, tire mounting and balancing, wheel truing, spoke tension adjustment (if applicable to specific wheel type), rim inspection.

Procedures Included

Procedures Included:

Maintenance, Repair, Rebuild, Refurbish, Restoration, Diagnosis of Engine Fault Symptoms, Testing of Suspected Parts, Wiring Diagram Tracing and Verification, Engine Management Systems Analysis, Troubleshooting, Common Fixes, Precautionary Maintenance Tips

Diagnostic Procedures:

Systematic fault diagnosis for engine, electrical, and mechanical systems, including symptom-based troubleshooting guides.

Repair Procedures:

Detailed, illustrated instructions for component replacement, assembly, and disassembly for all major vehicle systems.

Maintenance Procedures:

Scheduled maintenance tasks, fluid changes, filter replacements, lubrication, adjustments.

Technical Depth

Technical Depth:

Comprehensive, step-by-step guidance mirroring factory-trained technician knowledge, advanced troubleshooting

Diagnostic Tools:

Guidance on using common diagnostic tools and techniques employed by professional technicians.

📊 Manual Specifications

File Format

File Format:

Compatibility:

Works on all PC based Windows operating systems and Mac.

Print Quality

Print Quality:

High resolution, printable without restriction (individual pages or entire manual)

Searchability:

Searchable PDF functionality allowing quick access to specific information.

Print Flexibility:

User can print specific pages or the entire manual as needed.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/Oil-Cooled Flat-Twin (Boxer) Four-Stroke Engine

Performance

Horsepower:

Approx. 95 HP @ 7,500 RPM (for R 1150 GS model)

Torque:

Approx. 98 Nm (72 lb-ft) @ 5,500 RPM (for R 1150 GS model)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic MA 2.4 or similar)

Fuel Type:

Unleaded Premium (RON 95 / Octane 91)

Engine Lubrication

Oil Type:

API SG/SH or JASO MA certified motorcycle oil (e.g., SAE 20W-50 or 15W-50 depending on ambient temperature)

Oil Capacity:

Approx. 4.0 liters (4.2 US qt) with filter change

Engine Type

Bore X Stroke:

101 mm x 70.5 mm (3.98 in x 2.78 in)

Engine Displacement:

1130 cc (68.9 cu in)

Compression Ratio:

10.0:1

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual Constant Mesh Gearbox

Features

Clutch Type:

Single Dry Plate Clutch (Diaphragm Spring)

Final Drive:

Shaft Drive with Paralever Single-Sided Swingarm

Transmission Fluid Type:

Hypoid Gear Oil SAE 80W-90 API GL-5 (for final drive)

📐 Dimensions

Exterior

Wheelbase:

Approx. 1490 mm (58.7 in)

Seat Height:

Approx. 850 mm (33.5 in) (standard seat)

Weights

Dry Weight:

Approx. 232 kg (511 lbs)

Gross Vehicle Weight Rating:

Approx. 450 kg (992 lbs)

🛡️ Safety Features

Active Features

Braking System:

BMW Motorrad ABS II (Optional, but standard on many models) - Two-channel system

Front Brake:

Dual 305 mm (12.0 in) Floating Discs with 4-Piston Calipers

Rear Brake:

Single 265 mm (10.4 in) Disc with 2-Piston Caliper

Passive Features

Lighting System:

Halogen Headlight, LED Taillight, Integrated Turn Signals

💡 Technology Features

Infotainment

Infotainment System:

N/A (This era of motorcycle focused on mechanical and rider-centric technology rather than integrated infotainment systems.)

Driver Assistance

Driver Assistance:

BMW Motorrad ABS II (Anti-lock Braking System) is the primary driver assistance feature available.

Connectivity

Connectivity:

N/A (No modern connectivity features like Bluetooth or smartphone integration.)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Adjustment Interval:

Every 20,000 km (12,000 miles).

Spark Plug Replacement:

Every 20,000 km (12,000 miles) or as recommended by the manual.

Fluid Specifications

Brake Fluid:

DOT 4 or DOT 5.1 (refer to manual for exact recommendation)

Coolant Type:

BMW Motorrad Coolant/Antifreeze (Ethylene Glycol based) with corrosion inhibitors (typically a blue or blue-green color)

Transmission Oil Capacity:

Approx. 0.25 liters (0.26 US qt) (for gearbox)

Known Issues

Known Issues:

Common issues can include stator failure, fuel pump issues, ABS sensor faults, and clutch slave cylinder leaks. Regular maintenance as outlined in the manual is crucial for longevity.

Common Maintenance Tasks:

Regular inspection of the Paralever drive shaft boot, maintenance of the clutch fluid reservoir, and careful monitoring of the ABS system functionality.

Tire Specifications

Front Tire Size:

90/90-21 54V

Rear Tire Size:

140/80-17 69Q

📚 Vehicle History

Brand Heritage

Brand Heritage:

BMW Motorrad, a division of Bayerische Motoren Werke AG, has a long-standing reputation for producing robust, technologically advanced motorcycles known for their touring and adventure capabilities.

Model Evolution

Model Evolution:

The R 1150 GS is an evolution of the iconic R 80GS and R 1100GS, representing a significant step forward in power, comfort, and technology, solidifying its position as a premier adventure touring motorcycle.

Production

Production Period:

The R 1150 GS series was produced from 1999 to 2005.