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BMW R1150RT ABS Service Repair Workshop Manual

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The BMW R1150RT, a distinguished member of the Second Generation R1150 Series, represents engineering excellence in the sport-touring motorcycle segment. Produced generally between 2001 and 2005, this model is celebrated...
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Tipo: Motorcycle
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SKU: 123717
BMW R1150RT ABS Service Repair Workshop Manual
The BMW R1150RT, a distinguished member of the Second Generation R1150 Series, represents engineering excellence in the sport-touring motorcycle segment. Produced generally between 2001 and 2005, this model is celebrated for its comfort, handling prowess, and the inherent reliability of its Boxer-twin, air/oil-cooled engine, which typically displaces 1130 cc and delivers approximately 95 horsepower. Featuring a shaft drive and a 6-speed transmission, the R1150RT is equipped with advanced systems such as integral ABS, contributing to its reputation for safe and enjoyable long-distance travel. Its full-faired design enhances aerodynamics, making it a capable machine for both daily commuting and extended touring expeditions. This comprehensive workshop service repair manual provides in-depth, factory-level technical data for all BMW R1150RT models produced within its typical production years. It covers every aspect of the motorcycle, from routine maintenance and fluid specifications to intricate engine overhauls, transmission servicing, and electrical system diagnostics. The manual includes detailed troubleshooting guides, diagnostic trouble trees, and hundreds of illustrations and schematics, ensuring owners and technicians can effectively maintain, repair, and diagnose issues across all systems, including powertrain, chassis, and electrical components. Its extensive A-Z coverage makes it an indispensable resource for preserving the performance and longevity of the R1150RT.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Generation:
Second Generation R1150 Series
Model Codes:
Primarily refers to models within the R1150RT range, specific chassis codes may vary by year and region but focus on the RT variant.
👋 Introduction
Market Position
Target User:
BMW R1150RT owners, independent repair shops, and DIY enthusiasts seeking professional-grade repair information.
Competitive Analysis
Advantage:
Provides dealership-level technical data, comprehensive 'A-Z' coverage, and instant digital access, differentiating it from generic guides or older paper manuals.
Key Features
Uniqueness:
Vehicle-specific information, not generic; same type of manual used by dealership technicians.
Practicality:
Printable pages for on-site use, zoomable images for detailed examination, cost-saving for self-repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, diagnostics, and maintenance for all BMW R1150RT models.
Secondary Coverage:
Includes information applicable to shared components with other R1150 variants if not explicitly detailed elsewhere.
Model Year Range:
Covers all models and variations within the R1150RT production run (typically 2001-2005).
Page Count
Estimated Pages:
Hundreds (Exact count not provided, but implied to be extensive based on 'A-Z' and 'factory highly detailed' descriptions).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul and rebuilding, clutch, transmission removal and installation, transmission in-car servicing, timing belt replacement/service, engine performance tuning.
Chassis:
Brakes (servicing procedures, ABS specific diagnostics if applicable), suspension (front end and alignment procedures and specifications), U-joint and CV-joint service procedures, chain removal and tightening.
Electrical:
Wiring schematics, computer diagnostic trouble codes, trouble codes, troubleshooting and diagnostics, electrical system analysis.
Body And Accessories:
Air conditioning service and capacities, vacuum diagrams, detailed specifications on every model covered, driving concerns.
Fuel And Emissions:
Fuel system diagnostics, injector testing, fuel pump operational checks, exhaust system component identification.
Cooling System:
Oil cooler service and inspection, any liquid-cooled elements if present (e.g., in later ABS units).
Procedures Included
Maintenance:
Factory maintenance schedules and charts, routine servicing, fluid capacity specifications, component replacement.
Diagnostics:
Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts, symptom-based diagnostics.
Repair:
Complete step-by-step instructions for all repairs, engine rebuilding, transmission overhauls, brake system repairs, electrical component repair, suspension work.
Timing Belt Replacement:
Specific instructions for timing belt inspection, tensioning, and replacement, critical for engine timing.
Diagnostic Trouble Trees:
Detailed charts guiding technicians through systematic troubleshooting based on reported symptoms or diagnostic trouble codes.
Technical Depth
Diagnostic Level:
Advanced, including computer diagnostics and specific diagnostic trouble tree charts.
Repair Scope:
Full A-Z coverage, from basic maintenance to complete engine and transmission overhauls.
Documentation Type:
Factory-level detailed repair manual with diagrams, illustrations, and schematics.
Illustrations And Diagrams:
Hundreds of illustrations and diagrams, including wiring schematics and vacuum diagrams, crucial for understanding complex systems.
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Printable pages, zoomable images.
Searchability:
Assumed to be searchable PDF (standard for professional manuals).
Print Quality
Output Quality:
High-quality output suitable for printing, with clarity for diagrams and illustrations.
Binding Type
Delivery Method:
Instant Download (Digital Delivery)
Paper Type
Physical Format Analogy:
Mimics a factory-issued paper manual in terms of detail and organization.
Compatibility
Operating Systems:
Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000 and Mac compatible.
Requirements
Software:
Adobe PDF Reader required.
⚙️ Engine Specifications
Primary Engine
Type:
BMW Boxer-twin, four-stroke, air/oil-cooled engine.
Displacement:
1130 cc (approximate, actual may vary slightly by sub-model year).
Bore X Stroke:
Standard R1150 Boxer configuration, specific figures available within the manual.
Fuel System:
Fuel Injection (Bosch Motronic or similar, exact variant depends on year).
Performance
Horsepower Output:
Typically around 95 HP (at crankshaft), specific figures are detailed in the manual.
Torque Output:
Typically around 97 Nm (72 lb-ft) at 5,250 rpm, specific figures are detailed in the manual.
Engine Details
Valve Actuation:
Overhead camshafts (SOHC), pushrod operated valves.
Ignition System:
Electronic ignition, dual spark plugs per cylinder.
Lubrication System:
Wet sump, oil cooler integrated.
Firing Order:
Provided within the manual, essential for engine timing and smooth operation.
🔧 Transmission
Standard
Type:
6-speed, constant mesh gearbox.
Optional
Drive Type:
Shaft drive (maintenance and adjustment procedures covered).
Features
Clutch Type:
Single dry plate clutch (manual coverage includes removal, inspection, and replacement).
Fluid Specifications
Gearbox Oil Type:
Specific gear oil viscosity and API rating are detailed in the manual (e.g., SAE 75W-90 GL-5).
📐 Dimensions
Exterior
General Type:
Full-faired sport-touring motorcycle.
Weights
Dry Weight:
Approximately 250 kg (551 lbs), curb weight is higher. Exact figures provided in manual.
Payload Capacity:
Sufficient for touring, specific figures available in manual.
🛡️ Safety Features
Ratings
ABS System:
Integral ABS (Anti-lock Braking System) is a key feature, with specific diagnostic and repair procedures covered.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake, with ABS capabilities. Manual covers bleeding, pad replacement, rotor inspection.
Passive Features
Lighting:
Comprehensive electrical diagrams for all lighting circuits, including headlamps, taillights, and indicators.
💡 Technology Features
Infotainment
Audio System:
Manual may cover diagnostics and repair of any integrated audio systems or speaker components if equipped.
Driver Assistance
ABS System Details:
In-depth coverage of the ABS system's components, diagnostic codes, and calibration procedures.
Connectivity
Diagnostics Interface:
Information on diagnostic connectors and procedures for accessing the bike's onboard computer and error codes.
🔧 Maintenance
Service Intervals
General Schedule:
Factory maintenance schedules and charts provided, covering routine checks, fluid changes, and component inspections at specified mileages/timeframes.
Valve Clearance Check:
Specific intervals and procedures for checking and adjusting valve clearances.
Fluid Specifications
Engine Oil:
Specific oil viscosity (e.g., 20W-50 or 15W-40, depending on temperature range) and API classification are detailed. Oil filter part numbers also provided.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid, with capacities for front and rear circuits. ABS system fluid capacity specified.
Coolant:
For oil cooler circuits or any associated systems, specific coolant type and mix ratio are provided.
Final Drive Oil:
Type and capacity for the shaft drive's final drive unit are specified.
Known Issues
Common Concerns:
Manual likely addresses common R1150RT issues such as clutch slave cylinder leaks, alternator bearing wear, fuel pump issues, and electrical connector corrosion, with diagnostic steps.
Torque Specifications
Engine Assembly:
Complete torque specifications for critical engine components (e.g., cylinder heads, connecting rods, main bearings) are provided.
Chassis Components:
Torque values for suspension fasteners, wheel bearings, brake calipers, and other chassis elements are detailed.
📚 Vehicle History
Brand Heritage
Manufacturer:
BMW Motorrad, renowned for its boxer engines and touring capabilities.
Model Evolution
Predecessor:
BMW R1100RT.
Successor:
BMW R1200RT.
Production
Production Years:
Generally produced from 2001 to 2004/2005, depending on market specifics. Manual covers this entire period.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The R1150RT is widely recognized for its comfort, handling, and touring capability within its segment.
Certifications
Manual Quality:
Factory-level documentation implies adherence to high standards of technical accuracy and completeness.
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