Model Range:
        
        
            Cargo Range Forklift Truck
        
     
    
        
            Covered Models:
        
        
            CBD 1.5, CBD 1.8, CBD 2.0, CBG 1.5, CBG 1.8, CBG 2.0
        
     
    
    
        
            Manual Identifier:
        
        
            Workshop Service Manual PDF Download
        
     
 
    
    
    
        
            Target User:
        
        
            Forklift technicians, maintenance personnel, fleet managers, owner-operators
        
     
    
        
            Applicability:
        
        
            Factory-level repair and maintenance documentation
        
     
    
    
        
            Value Proposition:
        
        
            Provides original factory diagnostic and repair information for BT Cargo range forklifts, enhancing service efficiency and accuracy.
        
     
    
    
        
            Manual Attributes:
        
        
            High-quality images, circuit diagrams, detailed instructions
        
     
    
        
            Visual Aids:
        
        
            Contains high-quality images
        
     
 
    
    
    
        
            Primary Systems:
        
        
            Hydrostatic Transmission, Engine, Brakes, Electric System, Steering Control, Mast Group, LPG System
        
     
    
        
            Auxiliary Systems:
        
        
            LPG System, Lifting Accelerator Device
        
     
    
        
            Operator Controls And Interface:
        
        
            Detailed coverage of pedals, drive lever, dashboard, parking switch, lever unit, and load plates.
        
     
    
    
        
            Maintenance Procedures:
        
        
            Topping up coolant, Air filter service, Cyclone prefilter service, Engine running-in, Hydrostatic transmission oil/filter change, Brake adjustment, Steering axle bearing adjustment, Lubrication of lifting equipment, LPG bottle replacement
        
     
    
        
            Diagnostic Procedures:
        
        
            Hydrostatic transmission troubleshooting, Brake unlocking diagnosis, Control valve diagnostics
        
     
    
        
            Repair Procedures:
        
        
            Operator's seat adjustments, Lever unit repair, Load plate replacement, Lifting accelerator device repair, Traction/Brake/Inching device adjustment (Mechanical & Hydraulic), Radial hydraulic motor service, Steering control power steering hydraulic control repair, Control valve service, Mast group cylinder component service, Mast chains service, Fork replacement
        
     
    
        
            Setup Procedures:
        
        
            Initial Timing Adjustment
        
     
    
    
        
            Depth Of Coverage:
        
        
            Comprehensive (operation, maintenance, adjustment, troubleshooting, repair)
        
     
    
        
            Diagnostic Coverage:
        
        
            Detailed troubleshooting guides for key systems
        
     
 
    
    
    
        
            Engine Type:
        
        
            Internal Combustion (LPG system mentioned, likely gasoline/LPG variant)
        
     
    
    
        
            Engine Rpm Under Load:
        
        
            Adjustable value specified (indicates tuning/setting)
        
     
    
    
        
            Fuel Type:
        
        
            LPG (Liquefied Petroleum Gas)
        
     
    
    
        
            Engine Maintenance:
        
        
            Coolant topping up, Air filter, Cyclone prefilter, Engine running-in
        
     
    
        
            Engine Break In:
        
        
            Procedure for engine running-in is provided.
        
     
 
    
    
    
        
            Transmission Type:
        
        
            Hydrostatic Transmission
        
     
    
    
        
            Transmission Components:
        
        
            Variable Capacity Pump, Hydraulic Transmission Circuit
        
     
    
        
            Transmission Adjustments:
        
        
            Starting point, Engine RPM under load, Release braking, Cut-off valve
        
     
    
    
        
            Transmission Troubleshooting:
        
        
            Hydrostatic transmission trouble shooting, towing procedures
        
     
    
    
        
            Transmission Diagrams:
        
        
            Example of circuit hydraulic transmission and hydraulic diagram are included.
        
     
 
    
    
    
        
            Load Capacity Range:
        
        
            1.5 to 2.0 metric tons (implied by model numbers CBD 1.5, 1.8, 2.0 and CBG 1.5, 1.8, 2.0)
        
     
    
    
        
            Identification Plate:
        
        
            Refers to load plates and identification plates, suggesting weight specifications are present on the vehicle.
        
     
 
    
    
    
        
            Braking System:
        
        
            Brake control, Brake unlocking, Release braking adjustment
        
     
    
        
            Operator Controls:
        
        
            Drive direction lever, Parking switch, Lever unit
        
     
    
    
        
            Operator Interface:
        
        
            Operator's seat, Pedals, Dashboard indicators
        
     
 
    
    
    
        
            Maintenance Schedule:
        
        
            Maintenance Times Table included
        
     
    
    
        
            Required Fluids:
        
        
            Coolant, Hydrostatic Transmission Oil, Lubricants (Grease)
        
     
    
        
            Coolant Type:
        
        
            Specific coolant type recommended for topping up (details likely within manual).
        
     
    
        
            Hydraulic Oil Type:
        
        
            Hydrostatic Transmission Oil - specific type and viscosity recommended in manual.
        
     
    
    
        
            Troubleshooting Sections:
        
        
            Hydrostatic Transmission Trouble Shooting, Brake system diagnostics
        
     
    
    
        
            Lubrication Points:
        
        
            Lifting equipment lubrication specified
        
     
    
    
        
            Adjustment Values:
        
        
            Specific adjustment values for hydrostatic transmission, engine RPM, brakes, and cut-off valve are provided.
        
     
    
        
            Control System Adjustments:
        
        
            Adjustment of hydraulic accelerator and accelerator pedal.
        
     
    
    
        
            Transmission Fluid Capacity:
        
        
            Not explicitly stated, but oil/filter change procedures imply capacity information is available.
        
     
    
    
        
            Towing Procedure:
        
        
            Specific procedure for towing the truck is included.
        
     
 
    
    
    
        
            Model Designations:
        
        
            CBD (likely standard chassis) and CBG (potentially with variations like gas engine or different mast options)
        
     
    
    
        
            Engine Options:
        
        
            While LPG is specified, other engine options might exist for the broader Cargo Range, but this manual focuses on LPG contextually.
        
     
    
    
        
            Drive System:
        
        
            Hydrostatic drive system with variable capacity pump
        
     
    
    
        
            Mast Types:
        
        
            Duplex and Triplex mast options available, detailed in manual