2009 Buell XB Series Motorcycle Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 144258

Etiquetas: 2009 Buell Motorcycle Motorcycles Ulysses XB Series

Variantes de producto

Descripción

The 2009 Buell XB Series represents a unique chapter in American sport motorcycle engineering, a legacy of innovation from Erik Buell's vision. These motorcycles, including models such as the XB12X Ulysses, XB12XT Ulysses, XB12XP Ulysses Police, XB12Ss Lightning, XB12Scg Lightning, XB9SX Lightning CityX, and XB12R Firebolt, are distinguished by their 'Trilogy of Technology' design philosophy. This approach features the frame acting as the fuel reservoir, the swingarm serving as the oil reservoir, and a focus on mass centralization for exceptional handling and performance. Powered by air-cooled, V-twin engines derived from Harley-Davidson's Evolution platform but significantly modified for sport performance, the XB Series offered a compelling alternative to European competitors, lauded for its sharp handling, distinctive styling, and spirited performance. This Factory Service & Repair Manual provides comprehensive guidance for the 2009 Buell XB Series in English. It covers all essential aspects of maintenance, repair, and diagnostics, including detailed procedures for the engine, fuel system, lubrication and cooling, transmission, steering, suspension, brakes, electrical system, and bodywork. The manual offers step-by-step instructions for component removal and installation, overhaul procedures, and troubleshooting common issues. Technical specifications, fluid recommendations, and maintenance schedules are also included, making it an indispensable resource for owners and technicians alike to ensure optimal performance, reliability, and longevity of their Buell XB motorcycle.

🏷️ Basic Information

Identification

Make:

Buell

Model Line:

XB Series

Year:

Covered Models:

XB12X Ulysses, XB12XT Ulysses, XB12XP Ulysses Police, XB12Ss Lightning, XB12Scg Lightning, XB9SX Lightning CityX, XB12R Firebolt

Codes

Vin Prefix General:

👋 Introduction

Market Position

Manufacturer Focus:

Harley-Davidson subsidiary focused on sport performance motorcycles

Competitive Analysis

Competitors 2009:

Ducati Monster series, Triumph Speed Triple, Aprilia Tuono, Yamaha FZ1

Key Features

Design Philosophy:

Unique 'Trilogy of Technology' design: frame as fuel reservoir, swingarm as oil reservoir, mass centralization

Engine Type:

V-Twin, air-cooled, fuel-injected (based on Harley-Davidson Evolution engine, but significantly modified for performance)

Chassis Innovation:

Aluminum frame with integrated fuel cell, Duolever front suspension (on some models), Zero-Torsional-Stress (ZTS) swingarm

📋 Manual Details

Coverage Areas

Manual Type:

OEM Factory Service & Repair Manual

Language:

English

Format:

Downloadable PDF

Digital Features:

Searchable text, printable pages

Delivery:

Instant download after payment

Licensing:

Lifetime Protection Policy (replacement if lost or damaged)

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, inspection, assembly, troubleshooting, specifications

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, pressure regulator

Lubrication Cooling:

Engine oil, oil pump, oil filter, oil cooler, cooling system (radiator, fan, coolant)

Transmission Drive:

Clutch operation, transmission gears, shifting mechanism, primary drive, final drive belt, sprockets

Steering:

Handlebar assembly, steering head bearings, fork assembly

Suspension:

Front forks (preload, compression, rebound adjustment), rear shock absorber (preload, rebound adjustment), swingarm

Brakes:

Front and rear brake systems, master cylinders, calipers, brake pads, brake lines, brake fluid specifications

Electrical System:

Ignition system, lighting, starter system, charging system (stator, regulator/rectifier), battery, ECM (Electronic Control Module), wiring diagrams, sensor diagnostics

Bodywork:

Fairings, fenders, seat, fuel tank, frame components, mounting hardware

Intake Exhaust:

Airbox, intake manifold, exhaust system, muffler, O2 sensors

Procedures Included

Maintenance:

Routine checks, fluid changes, filter replacement, belt tensioning, spark plug service

Troubleshooting:

Diagnostic procedures for common issues, fault code interpretation (where applicable)

Repair:

Step-by-step instructions for component removal, installation, and repair

Overhaul:

Complete engine and transmission overhaul procedures

Diagnostics:

Advanced diagnostic strategies for electrical and mechanical systems

Calibration:

TPM (Tire Pressure Monitoring) system calibration (if equipped), throttle position sensor calibration

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics)

📊 Manual Specifications

File Format

Format:

Searchability:

Full text search enabled

Printability:

Printable (individual pages or full document)

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, four-stroke

Displacement 1200Cc Models:

1203 cc (73.4 cu in)

Displacement 900Cc Models:

984 cc (60.1 cu in) for XB9SX

Bore X Stroke 1200:

88.9 mm x 96.8 mm (3.50 in x 3.81 in)

Bore X Stroke 900:

84.7 mm x 88.3 mm (3.33 in x 3.48 in)

Compression Ratio 1200:

10.0:1

Compression Ratio 900:

9.2:1

Performance

Horsepower 1200 Approx:

100 hp @ 6600 rpm (Flywheel Horsepower)

Torque 1200 Approx:

84 ft-lbs @ 6000 rpm (Flywheel Torque)

Horsepower 900 Approx:

78 hp @ 6600 rpm (Flywheel Horsepower)

Torque 900 Approx:

70 ft-lbs @ 6000 rpm (Flywheel Torque)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with individual throttle bodies

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Fuel Tank Capacity Ulysses:

5.4 gallons (20.4 L)

Fuel Tank Capacity Lightning Firebolt:

3.7 gallons (14 L)

Cooling System

Cooling Method:

Air-cooled with fan-assisted oil cooler

Lubrication

Oil Type Recommendation:

Harley-Davidson SYN3 (SAE 20W-50) or equivalent API SG or higher, JASO MA certified motorcycle oil

Oil Capacity With Filter:

3.5 US quarts (3.3 Liters)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-plate

Primary Drive:

Helical gear, 1.507 ratio

Final Drive:

Perimeter belt drive, 1.50:1 ratio (32/21 tooth sprockets)

Features

Transmission Fluid Type:

Harley-Davidson Sportster Transmission and Primary Chaincase Lubricant (SAE 80W-90) or equivalent API GL-5 gear oil

Transmission Fluid Capacity:

24 US fluid ounces (0.71 Liters)

📐 Dimensions

Exterior

Wheelbase Ulysses:

57.3 inches (1455 mm)

Wheelbase Lightning Firebolt:

52.5 inches (1334 mm)

Weights

Dry Weight Approx Ulysses:

438 lbs (199 kg)

Dry Weight Approx Lightning:

385 lbs (175 kg)

Gross Vehicle Weight Rating Gvwr:

831 lbs (377 kg) (typical)

🛡️ Safety Features

Ratings

Safety Certification:

Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for motorcycles

Active Features

Brakes Type:

Dual front disc brakes with 4-piston calipers, Single rear disc brake with 2-piston caliper. ZTL (Zero Torsional Load) floating rotor design.

Lighting:

Halogen headlamp, LED taillight and brake light

Passive Features

Frame Design:

Unique DDF (Dynamically Damped Frame) or aluminum frame providing chassis rigidity and housing the fuel cell

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (performance-oriented motorcycle, no integrated infotainment)

Driver Assistance

Driver Assistance Features:

Tire Pressure Monitoring (TPM) system may be available on some models/trims

Connectivity

Connectivity Features:

Not applicable

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or annually

Air Filter Inspection:

Every 5,000 miles (8,000 km)

Spark Plug Replacement:

Every 10,000 miles (16,000 km)

Belt Tension Check:

Every 5,000 miles (8,000 km)

Brake Fluid Flush:

Every 2 years or as per manual recommendation (DOT 4)

Fluid Specifications

Engine Oil Specification:

SAE 20W-50 API SG or higher, JASO MA motorcycle oil

Brake Fluid Specification:

DOT 4

Fork Oil Specification:

Typically a 5W or 10W fork oil, refer to manual for specific model and fork type

Known Issues

Common Wear Items:

Belt drive, rear tire, wheel bearings, fuel pump

Potential Electrical Issues:

Voltage regulator/rectifier, stator, ECM issues can occur with age and mileage

Fuel System Concerns:

Potential for injector clogging or fuel pump degradation if fuel quality is poor or storage is extended

📚 Vehicle History

Brand Heritage

Founding:

Founded by Erik Buell, focused on American sport motorcycles with advanced technology and performance.

Ownership:

Subsidiary of Harley-Davidson from 1993 until 2009.

Model Evolution

Xb Series Introduction:

The XB series, introduced in 2002, represented a significant departure from earlier Buell models, emphasizing mass centralization and a unique design language.

2009 Updates:

Refinements for the 2009 model year included updated styling, suspension tuning, and potentially minor engine mapping adjustments.

Production

Production Period:

Buell motorcycles ceased production in late 2009.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Buell XB series often praised for its innovative chassis design, sharp handling, and distinctive American sportbike character.

Magazine Reviews:

Consistently received positive reviews from motorcycle publications for its performance and unique engineering.