Engine:
Detailed engine overhaul, tuning, diagnostics, component identification, torque specifications, timing, lubrication.
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, fuel filter replacement, troubleshooting.
Ignition System:
Spark plugs, ignition timing, coil, CDI unit, troubleshooting ignition faults.
Transmission:
Automatic transmission (CVT) operation, maintenance, fluid changes, component inspection, troubleshooting.
Brakes:
Front and rear brake system servicing, disc and drum brake maintenance, hydraulic system bleeding, component replacement.
Suspension:
Front fork servicing, rear shock absorber maintenance, bearing lubrication, component inspection.
Steering:
Handlebar removal, steering head bearing adjustment and replacement, troubleshooting steering play.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, starter motor, charging system, fuse replacement, troubleshooting electrical faults.
Cooling System:
Air-cooled engine maintenance, cylinder head cooling fins, troubleshooting overheating.
Bodywork And Frame:
Fairing removal and installation, seat maintenance, frame inspection, decal application.
Exhaust System:
Exhaust pipe and muffler maintenance, gasket replacement, troubleshooting for performance loss.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain/belt adjustment (if applicable), brake fluid checks, tire pressure.
Troubleshooting:
Diagnostic charts for common issues, fault finding procedures for engine, electrical, and mechanical systems.
Disassembly And Assembly:
Detailed step-by-step instructions for component removal and reinstallation.
Rebuilding:
Comprehensive instructions for engine component rebuilding (e.g., piston, rings, cylinder).
Wiring Diagrams:
Color-coded and detailed electrical schematics for all systems.
Lubrication Points:
Detailed diagrams showing all lubrication points for chassis and engine components.
Tightening Torques:
Comprehensive table of all critical fastener torque specifications for engine, chassis, and bodywork.
Carburetor Overhaul:
Detailed steps for disassembling, cleaning, and reassembling the carburetor, including jet sizes and needle settings.
Depth:
In-depth workshop level, suitable for professional mechanics and advanced DIY enthusiasts. Covers diagnostics, repair, and complete overhauls.
Diagnostic Tools:
Information on specialized tools or diagnostic procedures required for certain repairs (e.g., compression testing).
Engine Type:
Air-cooled, two-stroke
Displacement:
Approximately 49cc (common for this class of scooter, exact may vary by specific N90 sub-model)
Bore X Stroke:
Manual will specify exact dimensions.
Horsepower:
Manual will provide specific figures.
Torque:
Manual will provide specific figures.
Carburetor Type:
Likely a Dell'Orto or similar, manual will confirm model and specifications.
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil pre-mix ratio specified in manual.
Oil Type:
Manual will specify two-stroke engine oil grade and specifications.
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition).
Cooling Method:
Air-cooled via finned cylinder and cylinder head.
Engine Oil Change:
Manual will specify interval based on mileage or time (e.g., every 3,000 km or annually).
Spark Plug Check:
Manual will specify interval (e.g., every 1,500-2,000 km).
Air Filter Cleaning:
Manual will specify interval for cleaning or replacement.
Brake Fluid Type:
Manual will specify DOT 3 or DOT 4 brake fluid.
Transmission Oil Type:
For the CVT gearbox, manual will specify gear oil grade (e.g., SAE 80W-90 or specific transmission fluid).
Common Problems:
Potential issues common to scooters of this era include carburetor clogging, electrical connector corrosion, worn variator rollers, and aging fuel lines. Manual provides diagnostic steps.
