Cagiva T4-350 R-E 1987 Workshop Service Manual Repair

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The T4-350 R-E, produced in 1987, is a versatile dual-sport motorcycle known for its robust Italian engineering and capability for both on-road and light off-road use. Built during a period...

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Tipo: Motorcycle

Proveedor:

SKU: 156861

Etiquetas: 1987 Cagiva Motorcycle Motorcycles T4 T4-350 R-E

Variantes de producto

Descripción

The T4-350 R-E, produced in 1987, is a versatile dual-sport motorcycle known for its robust Italian engineering and capability for both on-road and light off-road use. Built during a period of significant motorcycle development, this model embodies a legacy in crafting durable and reliable machines. Its approximately 350cc air-cooled, single-cylinder engine, paired with a capable transmission and effective hydraulic disc brakes, makes it a solid choice for riders seeking adventure and utility. The T4 series represented a commitment to the dual-sport market, offering a blend of performance and practicality. This workshop service and repair manual provides comprehensive guidance for the T4-350 R-E. It covers essential maintenance procedures, including oil changes, valve clearance checks, and fluid specifications, as well as detailed repair and overhaul instructions for all major systems such as the engine, transmission, electrical system, suspension, and brakes. The manual also includes crucial troubleshooting steps, wiring diagrams, and technical specifications, enabling professional technicians and experienced DIY enthusiasts to maintain and restore the motorcycle effectively. Its detailed content aims to ensure accurate servicing and prolong the lifespan of your vehicle.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4-350 R-E

Year:

Codes

Engine Code:

Likely a variant of the Rotax 350cc single-cylinder, exact code not specified in product info but common for Cagiva of this era

👋 Introduction

Market Position

Target Audience:

Professional motorcycle technicians and experienced DIY mechanics.

Competitive Analysis

Value Proposition:

Provides comprehensive repair and maintenance data, reducing reliance on expensive dealership labor and ensuring accurate servicing.

Key Features

Availability:

Instant PDF download, eliminating shipping costs and wait times.

Utility:

Can be printed for specific tasks, keeping the digital copy clean.

Accuracy:

Written by manufacturers, offering the most accurate and complete information.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, Service, Maintenance, Troubleshooting

Secondary Coverage:

Overhaul Procedures, Wiring Diagrams, Periodic Maintenance Charts

Page Count

Estimated Page Count:

Hundreds (as stated in description for original manuals)

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul, tuning, and component repair for the 350cc single-cylinder engine.

Transmission:

Repair, adjustment, and maintenance of the gearbox and clutch assembly.

Electrical System:

Comprehensive wiring diagrams, troubleshooting for ignition, lighting, charging, and starting systems.

Suspension:

Front fork (telescopic) and rear shock absorber (monoshock or twin shock, depending on specific T4-350 R-E variant) maintenance, adjustment, and overhaul.

Brakes:

Disc brake systems (front and rear), hydraulic system maintenance, pad replacement, and caliper servicing.

Fuel System:

Carburetor tuning, cleaning, rebuilding, fuel tank, and fuel line maintenance.

Cooling System:

Air-cooled engine, focus on air flow and fin cleaning.

Chassis And Frame:

Frame inspection, steering head bearing maintenance, and general chassis component servicing.

Bodywork And Trim:

Panel removal, installation, and minor repair guidance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication points, spark plug checks.

Troubleshooting:

Systematic diagnostic steps for common problems related to starting, running, and electrical issues.

Engine Rebuild:

Complete engine disassembly, inspection, parts replacement, and reassembly instructions.

Carburetor Overhaul:

Detailed steps for cleaning, rebuilding, and adjusting the carburetor.

Suspension Rebuild:

Fork seal replacement, damper rod servicing, and rear shock absorber overhaul.

Brake Service:

Hydraulic system bleeding, pad replacement, and rotor inspection.

Electrical Diagnostics:

Tracing faults using wiring diagrams, testing components.

Technical Depth

Depth:

Professional technician level, suitable for comprehensive rebuilds and diagnostics, also accessible for advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Functionality:

Binding Type

Binding:

Digital (Instant Download PDF)

Paper Type

Paper Type:

N/A (Digital Format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Configuration:

Single-cylinder, four-stroke

Displacement:

Approximately 350cc (specific bore and stroke to be detailed in manual)

Cooling Method:

Air-cooled

Induction:

Carburetor (likely a single Mikuni or similar)

Performance

Horsepower Estimated:

Likely in the range of 25-30 HP, exact figures in manual.

Torque Estimated:

Torque figures to be detailed in manual, focusing on low-to-mid range power for dual-purpose use.

Fuel System

Carburetor Type:

Single-barrel carburetor (specific model and jetting specifications within the manual).

🔧 Transmission

Standard

Type:

Constant mesh, 5-speed or 6-speed gearbox (manual will confirm).

Clutch:

Wet multi-plate clutch, hydraulically or cable actuated (manual will specify).

Features

Gear Ratios:

Specific gear ratios for each speed are crucial for performance tuning and troubleshooting and will be detailed in the manual.

📐 Dimensions

Exterior

Bike Type:

Dual-sport / Enduro

Wheelbase:

Specifications will be provided in the manual, crucial for handling characteristics.

Weights

Dry Weight:

Estimated between 140-150 kg, exact figure in manual.

🛡️ Safety Features

Ratings

Safety Focus:

Manual will detail safety precautions during maintenance and repair procedures.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) for effective stopping power.

Passive Features

Frame Construction:

Sturdy frame designed for durability and off-road capability.

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, odometer, tachometer (if equipped), indicator lights.

Driver Assistance

Features:

None typical for this model year and class of motorcycle.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually, exact recommendation in manual.

Valve Clearance Check:

Recommended at specified mileage intervals, detailed procedure in manual.

Fluid Specifications

Engine Oil:

Manual will specify viscosity (e.g., 10W-40 or 20W-50) and API classification.

Brake Fluid:

DOT 3 or DOT 4, manual will confirm specific type and replacement interval.

Coolant:

Not applicable (air-cooled engine).

Gearbox Oil:

Manual will specify type and capacity for the gearbox.

Known Issues

Common Wear Items:

Clutch wear, carburetor tuning drift, potential electrical connector corrosion common in older bikes.

Preventative Maintenance:

Regular cleaning of air filter, checking chain tension, and proper carburetor synchronization can prevent many issues.

📚 Vehicle History

Brand Heritage

Cagiva Legacy:

Cagiva, an Italian manufacturer with a history in off-road and performance motorcycles, known for robust engineering.

Model Evolution

T4 Series:

The T4 series represented Cagiva's entry into the dual-sport market, offering versatility for both on-road and light off-road use.

Production

Mid-to-late 1980s, a period of significant development in motorcycle technology.

🏆 Awards & Recognition

Recognitions

Awards Status:

No specific awards mentioned for this model, but known for its robust design for its time.