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Cagiva T4-350 R-E 1987 Workshop Service Repair Manual

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This manual pertains to the T4-350 R-E, a dual-sport motorcycle produced in 1987 as part of the First Generation T4 Series. Manufactured in Italy, the manufacturer was known for its...
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Tipo: Motorcycle
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SKU: 154836
Cagiva T4-350 R-E 1987 Workshop Service Repair Manual
This manual pertains to the T4-350 R-E, a dual-sport motorcycle produced in 1987 as part of the First Generation T4 Series. Manufactured in Italy, the manufacturer was known for its distinctive styling and performance-oriented motorcycles. The T4-350 R-E was designed for versatility, offering capability for both on-road and off-road use, embodying the enduro segment. Its air-cooled, single-cylinder engine, likely around 348 cc, produced an estimated 25-30 horsepower, paired with a 5-speed manual transaxle and chain drive. Notable features include a front disc brake and a rear drum brake, basic analog instrumentation, and a steel frame. This comprehensive Workshop Service Repair Manual in English provides detailed guidance for the maintenance, troubleshooting, and repair of the 1987 T4-350 R-E. It covers all essential systems, including engine mechanical and electrical components, fuel system, transmission, suspension, brakes, and bodywork. The manual includes step-by-step repair instructions, diagnostic procedures, and detailed wiring diagrams. Its purpose is to equip owners and professional mechanics with the necessary technical data and procedures to ensure the vehicle's optimal performance, reliability, and longevity, reducing the need for specialized dealership services.
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4-350 R-E
Year:
1987
Codes
Internal Product Code:
CAG-T4350RE-1987-WSM
Generation
Model Generation:
First Generation T4 Series
👋 Introduction
Market Position
Target Audience:
Owners and mechanics seeking detailed repair and maintenance information for the Cagiva T4-350 R-E 1987.
Competitive Analysis
Value Proposition:
Provides essential, in-depth technical data for effective and cost-efficient upkeep of the vehicle, reducing reliance on expensive dealership services.
Key Features
Content Highlights:
Detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop service, repair, and maintenance
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but implied to be extensive based on coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components.
Engine Electrical:
Diagnosis, repair, and troubleshooting of all engine electrical systems, including ignition and starting.
Emission Control:
Details on emission control systems specific to the 1987 T4-350 R-E model.
Fuel System:
Comprehensive coverage of fuel delivery, carburetor(s), and fuel tank components.
Suspension:
Front and rear suspension systems, including forks, shocks, linkage, and adjustments.
Clutch:
Clutch operation, adjustment, maintenance, and repair procedures.
Transmission:
Manual transaxle system, including gear shifting mechanisms and internal components.
Driveshaft Axle:
Details on drive shafts, CV joints, and rear axle assemblies.
Steering:
Handlebar steering system, including bearings and adjustments.
Brakes:
Front and rear brake systems, including hydraulic components, pads, discs, and lines.
Body Interior Exterior:
Panels, fairings, seat, fuel tank, fenders, and other exterior body components.
Body Electrical:
Headlights, taillights, indicators, instrumentation, and associated wiring.
Restraint:
Though the term 'restraint' typically applies to cars, in this motorcycle context, it likely refers to any securing mechanisms, safety features, or rider aids, though specific details are not provided.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon issues.
Repair:
Step-by-step instructions for all major and minor repair tasks.
Diagnostics:
Specific diagnostic procedures for electrical and mechanical systems.
Wiring Diagrams:
Detailed wiring schematics for the entire motorcycle.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Manual Completeness
Completeness:
Complete service manual covering all aspects of the vehicle.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, Four-stroke
Displacement:
Approximately 348 cc (Exact displacement for R-E model might vary slightly, often around 348-350cc for this series).
Performance
Bore X Stroke:
Specific details not provided in product info, but typical for the era and displacement.
Horsepower:
Estimated 25-30 HP (Varies by market and specific tuning).
Torque:
Estimated 24-28 Nm (Varies by market and specific tuning).
Fuel System
Carburetor:
Likely a single Mikuni carburetor (e.g., VM34 or similar) or a comparable unit.
Fuel Type:
Unleaded Gasoline
Engine Features
Cooling System:
Air-cooled
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
None specified
Features
Drive System:
Chain Drive
📐 Dimensions
Exterior
Length:
Specific dimensions not provided in product information.
Width:
Specific dimensions not provided in product information.
Height:
Specific dimensions not provided in product information.
Weights
Dry Weight:
Approximately 130-140 kg (Dry weight, varies by specific model configuration).
Wet Weight:
Estimated 145-155 kg (Wet weight with fluids).
🛡️ Safety Features
Ratings
Crash Test Results:
Not Applicable (Motorcycle, no standardized crash ratings like cars).
Active Features
Braking System:
Front disc brake, Rear drum brake (typical for the era and model).
Lighting:
Headlight, Taillight, Brake Light, Turn Signals.
Passive Features
Frame Construction:
Steel frame, designed for dual-purpose riding.
💡 Technology Features
Infotainment
System:
Basic analogue instrumentation: speedometer, tachometer, odometer, engine temperature warning light (if equipped), neutral indicator.
Driver Assistance
Features:
None (This is a 1987 motorcycle, lacking modern electronic rider aids).
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000-5,000 km or annually. Specific interval detailed in the manual.
Spark Plug Replacement:
Typically every 10,000-15,000 km. Specific plug type and gap detailed in the manual.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment advised, typically every 500-1000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 20W-50 motorcycle-specific oil (Verify exact viscosity and API/JASO rating in the manual).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (Verify in manual for front disc and rear drum systems).
Coolant:
Not Applicable (Air-cooled engine).
Known Issues
Typical Wear Items:
Clutch wear, carburetor tuning, electrical connections (corrosion), suspension seals, and fork stanchions are common areas for wear and maintenance.
Carburetor Issues:
Carburetor jets can become clogged over time, leading to poor running. Diaphragm issues can also occur.
Maintenance Schedule Coverage
Schedule Details:
The manual provides detailed, categorized maintenance schedules for various mileages and timeframes.
📚 Vehicle History
Brand Heritage
Cagiva History:
Cagiva, an Italian motorcycle manufacturer, was known for its diverse range of motorcycles, often featuring performance-oriented engines and distinctive styling.
Model Evolution
T4 Series Context:
The T4 series was Cagiva's offering in the dual-sport or 'enduro' segment, designed for both on-road and off-road capability. The 'R-E' likely denotes a specific variant, possibly with electric start ('E').
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 1987 T4-350 R-E are not widely documented in general historical reviews. Cagiva models were often recognized for their Italian design and sporting character.
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