CAGIVA T4 350 T4 500 Service Repair Manual 1987 Onward

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Tipo: Motorcycle

Proveedor:

SKU: 133836

Etiquetas: 1987 Cagiva Motorcycle Motorcycles T4 T4 350 T4 500

Variantes de producto

Descripción

The Cagiva T4 350 and T4 500 are dual-purpose, adventure motorcycles produced from 1987 onward, celebrated for their robust build, off-road capability, and distinctive Italian flair. These models were designed to offer a comfortable touring experience while also excelling on challenging terrain, positioning them as capable alternatives to established competitors. Known for their V-twin engines, spoked wheels, and capable suspension systems, the T4 series embodies the spirit of adventure touring from its era. This comprehensive service repair manual provides detailed workshop procedures for the Cagiva T4 350 and T4 500 models. It covers essential maintenance, routine service, and in-depth repair of all major systems, including engine, drivetrain, chassis, and electrical components. The manual is designed to empower owners and technicians with the knowledge necessary for accurate diagnostics, component overhaul, and general upkeep, ensuring the longevity and optimal performance of these iconic motorcycles.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4 350 / T4 500

Model Variant:

Dual-Purpose / Adventure Motorcycle

Codes

Manual Product Name:

CAGIVA T4 350 T4 500 Service Repair Manual 1987 Onward

👋 Introduction

Market Position

Market Segment:

Dual-purpose motorcycles, popular in the late 1980s for adventure touring and off-road capability

Competitive Analysis

Historical Competitors:

BMW GS series, Honda Transalp, Yamaha Tenere, Suzuki DR Big

Key Features

Vehicle Key Features:

Robust build, capable off-road, comfortable for touring, often praised for its styling and Italian flair

Manual Value Proposition

Manual Benefit To Owner:

Empowers owners to perform complex repairs and maintenance, reducing reliance on expensive dealerships and ensuring long-term vehicle health

Manual Accuracy

Manual Specificity:

Make, model, and year-specific, offering precise instructions and diagrams

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive workshop repair and maintenance procedures

Page Count

Estimated Page Count:

Likely 300-500+ pages (based on typical service manuals of this era and scope)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Digital Format:

PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine removal/installation, cylinder head, valve, cylinder, piston, crankcase, crankshaft, primary shaft, lubrication, fuel system

Drivetrain Systems:

Clutch, gearshift linkage, sub-transmission, transmission

Chassis Systems:

Front wheel/suspension, rear wheel/suspension, hydraulic brake

Electrical Systems:

Battery/charging system, ignition system, electric starter, switches, wiring diagrams

General Maintenance:

General Information, Inspection and Adjustment, Lubrication, Technical Features, Troubleshooting

Procedures Included

Repair Procedures:

Rebuilding the engine, component overhaul, assembly, disassembly

Maintenance Procedures:

Routine service, fluid changes, adjustments, inspections

Diagnostic Procedures:

Troubleshooting guidance for common issues

Technical Depth

Technical Depth Level:

Detailed workshop-level procedures, suitable for mechanics and advanced DIY enthusiasts

📊 Manual Specifications

File Format

File Format Details:

PDF - Adobe Acrobat Reader compatible

Print Quality

Printability:

Printable pages, full manual printing option available

Binding Type

Binding Type Digital:

N/A (Digital Download)

Paper Type

Paper Type Digital:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, V-twin (likely derived from shared Italian motorcycle engine platforms of the era)

Performance

Displacement 350:

Approximately 350cc (exact specifications vary by sub-model and market)

Displacement 500:

Approximately 500cc (exact specifications vary by sub-model and market)

Bore Stroke General:

Detailed within manual, specific to each engine size

Horsepower Output General:

Estimated 30-45 HP depending on engine size and tune (refer to manual for exact figures)

Torque Output General:

Refer to manual for specific torque figures

Fuel System

Carburetor Type:

Likely dual Dell'Orto carburetors (specific size and type detailed in manual)

Fuel Delivery:

Carburetor

Fuel Type:

Unleaded gasoline (Octane rating as per manual recommendation)

Lubrication

Oil Type Recommendation:

Mineral or semi-synthetic motorcycle oil, SAE viscosity grade as specified in manual (e.g., 10W-40, 20W-50)

Oil Capacity:

Refer to manual for exact oil capacity (engine oil and gearbox oil, if separate)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh sequential gearbox

Optional

Optional Transmission:

N/A (Standard configuration)

Features

Clutch Type:

Wet, multi-plate clutch (cable operated)

Final Drive:

Chain drive

Gear Ratios:

Detailed in the manual for specific model and year

Gearbox Oil Type:

Specific motorcycle gearbox oil, meeting Cagiva specifications (refer to manual)

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for specific dimensions (approx. 1400-1450mm)

Seat Height:

Refer to manual for specific dimensions (typically around 850-900mm for dual-purpose)

Weights

Dry Weight:

Approximately 160-180 kg (depending on model variant and engine size)

Fuel Tank Capacity:

Approximately 18-20 liters

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is assessed through component design and rider skill; no standardized crash test ratings as for cars)

Active Features

Braking System:

Hydraulic disc brakes front and rear (specific caliper and disc sizes detailed in manual)

Suspension System:

Telescopic front fork (e.g., Marzocchi, Paioli) with adjustable preload/rebound, Monoshock rear suspension with adjustable preload and damping

Lighting System:

Halogen headlight, taillight, turn signals

Passive Features

Frame Construction:

Steel tubular frame (e.g., Cr-Mo steel, providing rigidity and durability)

Wheel Type:

Spoked wheels (typical for off-road capability, often 21-inch front, 17-inch rear)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, indicator lights)

Driver Assistance

Rider Assistance Features:

N/A (No electronic rider aids like ABS or traction control on this model)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically 3,000-5,000 km or annually)

Valve Adjustment Interval:

Refer to manual for specific mileage intervals (e.g., 6,000-10,000 km)

Spark Plug Replacement Interval:

Refer to manual for specific intervals (e.g., 5,000-7,500 km)

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, mixed with distilled water (specific ratio and type in manual)

Brake Fluid Type:

DOT 4 or DOT 3 hydraulic brake fluid (as specified by Cagiva)

Chain Lubricant:

High-quality motorcycle chain lubricant

Known Issues

Common Wear Items:

Clutch wear, suspension seal leaks, carburetor tuning issues, electrical connector corrosion (common for bikes of this age; manual provides solutions)

Troubleshooting Guidance:

Manual offers comprehensive troubleshooting for engine, electrical, and mechanical problems.

📚 Vehicle History

Brand Heritage

Cagiva Heritage:

Cagiva is an Italian motorcycle manufacturer with a history dating back to the 1950s, known for its off-road and performance motorcycles, often utilizing innovative designs and partnerships.

Model Evolution

T4 Series Evolution:

The T4 series represented Cagiva's entry into the popular dual-purpose market, evolving from earlier Cagiva enduro models. The 350 and 500cc variants offered different performance levels for varying rider needs. The '1987 Onward' indicates the manual covers models from this year and subsequent iterations.

Production

Production Period:

Mid-1980s to early 1990s (specific production years for 350/500 variants).

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Historical Awards:

Specific awards for the T4 models are not widely documented, but Cagiva motorcycles of this era were generally well-regarded for their performance and off-road capabilities in their class.

Ratings

Review Sentiment Historical:

Often praised for its ruggedness, off-road prowess, and unique styling. Criticisms sometimes included reliability compared to Japanese counterparts, which this manual helps to address.

Certifications

Certification Compliance:

Compliant with emissions and safety standards of its era (refer to specific market regulations).