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Cagiva T4 350 500 1987 Service Repair Workshop Manual

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This manual provides comprehensive service and repair information for the 1987 T4, covering both the 350cc and 500cc engine variants. The T4, an Italian-manufactured adventure/enduro motorcycle, was known for its...
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Tipo: Motorcycle
Proveedor:
SKU: 149840
Cagiva T4 350 500 1987 Service Repair Workshop Manual
This manual provides comprehensive service and repair information for the 1987 T4, covering both the 350cc and 500cc engine variants. The T4, an Italian-manufactured adventure/enduro motorcycle, was known for its versatility and performance-oriented design. This documentation serves as an essential resource for maintaining and repairing these capable machines, reflecting the engineering quality and innovative spirit characteristic of offerings during that era. The scope of this Service and Repair Workshop Manual is extensive, encompassing all major systems of the T4. It includes detailed procedures for routine maintenance, advanced troubleshooting, and complete repair and rebuild processes for the engine, drivetrain, chassis, suspension, and electrical systems. With clear, accurate text and diagrams, this manual is designed to empower mechanics, independent service professionals, and owners with the knowledge necessary to ensure the optimal performance and longevity of their T4.
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4
Year:
1987
Engine Variants Covered:
350cc, 500cc
Codes
Chassis Code:
Not specified in provided data, typically model-specific codes would be present.
Engine Code:
Not specified in provided data, often different for 350cc and 500cc variants.
👋 Introduction
Market Position
Positioning:
Essential resource for owners and technicians seeking authoritative repair information for the Cagiva T4 350/500 models.
Competitive Analysis
Differentiation:
Vehicle-specific, not generic. Provides the same level of detail as dealer-issued manuals.
Key Features
Accuracy:
Accurate, clear, and concise text with diagrams and illustrations.
Cost Savings:
Enables DIY maintenance and repairs, potentially saving significant money on service costs.
Resource Availability:
Provides necessary tools and information for owners to tackle repairs themselves.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Additional Coverage:
Troubleshooting, Diagnostics, Routine Maintenance, Specifications, General Information, Wiring Diagrams
Page Count
Estimated Page Count:
Not explicitly stated, but comprehensive coverage implies a substantial document.
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine Specifications, Engine Removal and Installation, Fuel System, Intake & Exhaust, Lubrication, Cooling System
Drivetrain:
Transmission, Drive Chain, Sprockets
Chassis And Suspension:
Steering System, Shocks
Electrical:
Electrical System, Wiring Schematic, Wiring Diagram
Bodywork:
Body Work
Procedures Included
Routine Maintenance:
Routine Maintenance, Periodic Checks and Adjustments, Lubrication
Repair And Rebuild:
Step-by-step instruction for repair and troubleshooting, Engine Removal and Installation, Fuel System repair, Transmission repair
Diagnostics:
Advanced Troubleshooting
Technical Depth
Depth:
Comprehensive; covers all major topics for mechanics and informed owners.
Target Audience:
Mechanics, Independent Auto Service Professionals, Owners with basic mechanical skills.
📊 Manual Specifications
File Format
Quality:
Viewable on PC/Mac, phones, ebook readers. Printable pages.
Searchability:
Assumed to be searchable within PDF viewer, enhancing usability.
Print Quality
Printability:
Yes, individual pages are printable.
Print Recommendation:
Print specific pages as needed for garage use to avoid damage to the original.
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
N/A for digital format. Printable on standard paper.
⚙️ Engine Specifications
Primary Engine
Displacement 350:
348.4 cc (approximate, subject to specific model variant)
Displacement 500:
478 cc (approximate, subject to specific model variant)
Engine Type:
Likely single-cylinder, four-stroke for both variants, but specifics would be detailed in the manual.
Performance
Horsepower 350:
Not specified in product data, but typically in the 20-30 hp range.
Horsepower 500:
Not specified in product data, but typically in the 30-40 hp range.
Torque:
Not specified in product data.
Fuel System
Carburetion:
Likely carburetor-fed, specifics detailed in the manual (e.g., Dell'Orto, Mikuni).
Fuel Type:
Unleaded gasoline, specific octane rating to be confirmed in manual.
Engine Management
Ignition System:
CDI (Capacitor Discharge Ignition) or similar, detailed in the manual.
🔧 Transmission
Standard
Type:
Likely a 5 or 6-speed constant mesh gearbox.
Optional
Optional Transmissions:
Not typically offered as an option for this type of motorcycle.
Features
Clutch:
Wet, multi-plate clutch, operation and maintenance detailed in the manual.
Gear Ratios:
Specific gear ratios for each speed are provided in the manual.
Transmission Fluid:
Specifications and change intervals are covered in the manual.
📐 Dimensions
Exterior
Length:
Not specified in product data.
Width:
Not specified in product data.
Height:
Not specified in product data.
Weights
Dry Weight 350:
Not specified in product data, but likely around 140-150 kg.
Dry Weight 500:
Not specified in product data, but likely around 150-160 kg.
Wet Weight:
Not specified in product data, but includes all fluids and ready to ride.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles of this era in the same way as cars.
Active Features
Braking System Front:
Likely a single disc brake, specifications detailed in the manual.
Braking System Rear:
Likely a drum brake, specifications detailed in the manual.
Lighting System:
Headlight, taillight, brake light, turn signals. Wiring and bulb types covered.
Passive Features
Frame:
The manual would cover frame inspection and any repair procedures if applicable.
Suspension Safety:
Proper functioning of shocks and forks is critical for stability and is covered.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; motorcycles of this era typically have basic instrumentation.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not common on motorcycles in 1987, not expected to be a feature.
Connectivity
Connectivity Features:
Not applicable.
Instrumentation
Instrument Cluster:
Speedometer, tachometer, odometer, trip meter, neutral indicator, turn signal indicators, high beam indicator. Specific gauges covered.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, as specified in the manual.
Spark Plug Replacement:
Intervals will be detailed in the manual, often around 6,000-10,000 km.
Air Filter Cleaning:
Regular checks and cleaning/replacement at intervals specified in the manual, crucial for performance.
Chain Maintenance:
Lubrication and tension adjustment at regular intervals (e.g., every 500-1000 km) detailed in the manual.
Fluid Specifications
Engine Oil Type:
Viscosity grade (e.g., 10W-40 or 20W-50) and API classification will be specified. JASO MA rating is important for wet clutches.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system design, as per manual specifications.
Coolant Type:
If liquid-cooled, specific antifreeze mixture ratio and type will be detailed.
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, and drive chain/sprockets are common wear items that the manual will guide maintenance on.
Electrical Gremlins:
Older Italian motorcycles can sometimes exhibit minor electrical issues; the wiring diagram is crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Cagiva Origins:
Cagiva Motor S.p.A. was an Italian manufacturer founded in 1978 by Giovanni Castiglioni.
Cagiva Specialty:
Known for performance-oriented motorcycles, often with unique styling and innovative engineering.
Model Evolution
T4 Lineage:
The T4 series was Cagiva's adventure/enduro line, positioned for versatility.
Engine Development:
The 350 and 500cc engines were derived from previous Cagiva and often shared technology with other Italian manufacturers (e.g., Rotax engines were sometimes used in Cagiva models, though this manual implies Cagiva-designed/produced engines).
Production
Production Period:
The T4 series was produced throughout the late 1980s and early 1990s.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
No specific awards for this model are readily available in general automotive history; focus is on its capability as an adventure bike.
Ratings
Reliability Reputation:
While subjective, the manual's comprehensive nature suggests it addresses maintenance required to keep these capable machines running reliably.
Certifications
Manufacturer Certification:
This manual is presented as the official service documentation used by authorized technicians.
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