Target Audience:
Tractor owners, farm mechanics, agricultural repair shops, restoration enthusiasts
Value Proposition:
Comprehensive and authoritative information enabling DIY repairs and efficient maintenance, saving costs on professional services.
Layout:
Organized with a Table of Contents for easy information retrieval
Accessibility:
Digital download for quick access and on-demand use
Searchability:
Likely text-searchable within the PDF for quick keyword identification
Engine:
Complete engine overhaul, diagnostics, fuel system, cooling system, lubrication system
Transmission:
Clutch, gearbox (e.g., 8-speed synchromesh, powershift options if applicable), differential, final drives, PTO operation and repair
Hydraulic System:
Hydraulic pump, control valve, lift cover, external hydraulic circuits, troubleshooting hydraulic performance
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, instrument panel, starter circuits, charging circuits
Steering System:
Power steering pump, steering cylinder, steering column, linkages
Braking System:
Brake discs, brake cylinders, brake pedal assembly, parking brake, hydraulic brake system troubleshooting
Chassis And Body:
Front axle, rear axle, hitch assembly, drawbar, fenders, operator station, weights and ballast
Power Take Off Pto:
PTO engagement, lubrication, repair of PTO clutch and drive components
Operator Controls:
Identification and function of all operator controls, levers, and pedals
Maintenance:
Scheduled maintenance, lubrication points, fluid change intervals, filter replacement
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Disassembly And Assembly:
Component-specific disassembly and assembly instructions with torque specifications
Technical Specifications:
Torque values, clearances, fluid capacities, pressures, electrical resistance values
Engine Rebuild:
Complete engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly
Transmission Rebuild:
Detailed steps for transmission gearset overhaul, synchro ring replacement, and shaft bearing service
Hydraulic System Calibration:
Calibration procedures for hydraulic lift sensitivity and draft control
Calibration:
Includes calibration procedures for instruments and sensors if applicable
Depth:
Comprehensive, covering everything from routine maintenance to complete overhauls and advanced diagnostics
Diagnostics:
Includes diagnostic flowcharts and symptom-based troubleshooting guides
Wiring Diagrams:
Comprehensive, color-coded (if applicable to original printing) wiring diagrams for all electrical systems
Engine Model Family:
Perkins AD3.152 / 3.152 Series (commonly fitted to 685)
Engine Type:
3-cylinder, naturally aspirated, direct injection diesel
Displacement:
2.5 Liters (152 cubic inches)
Horsepower Rating Approx:
Approximately 60-70 PTO horsepower (varies by specific configuration and engine tuning)
Torque Rating Approx:
Engine torque specifications will be detailed in the manual
Injection System:
Lucas/CAV or Simms inline fuel injection pump (specific model to be detailed)
Engine Oil Change:
Typically every 250 hours or annually (check manual for precise interval and oil type)
Transmission Hydraulic Fluid Change:
Typically every 1000 hours or annually
Engine Oil Type:
API CE or CD specification diesel engine oil, SAE 15W-40 recommended for most ambient temperatures (verify with manual)
Hydraulic Transmission Fluid Type:
Case IH Hy-Tran (or equivalent UTF - Universal Tractor Transmission Fluid) meeting specifications outlined in the manual
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water
Common Wear Items:
Clutch wear, hydraulic pump seals, PTO clutch pack wear, front axle kingpins and bushes
Electrical Issues Potential:
Wiring harness degradation, starter solenoid issues, alternator output fluctuations