Segment:
        
        
            Full-size SUV / Light Duty Truck Crossover
        
     
    
    
        
            Competitors:
        
        
            Ford Explorer Sport Trac, Dodge Ramcharger, Nissan Titan Crew Cab, Toyota Tundra Access Cab (competing on utility and passenger capacity)
        
     
    
    
        
            Unique Selling Proposition:
        
        
            Segment-defining Midgate system allowing conversion from a closed SUV cabin to an open-bed pickup truck configuration, combining the benefits of both vehicle types.
        
     
 
    
    
    
        
            Years Covered:
        
        
            2002, 2003, 2004, 2005, 2006
        
     
    
        
            Models Covered:
        
        
            All Chevrolet Avalanche models, all trim levels, all configurations
        
     
    
        
            Engine Coverage:
        
        
            5.3L V8 (LM7), 6.0L V8 (LQ4)
        
     
    
        
            Transmission Coverage:
        
        
            4L60-E (4-speed automatic), 4L80-E (4-speed automatic)
        
     
    
    
        
            Estimated Page Count:
        
        
            Likely 2000+ pages (typical for a complete workshop manual)
        
     
    
    
        
            Type:
        
        
            Complete Workshop Service Repair Manual
        
     
    
    
    
    
        
            Digital Format:
        
        
            Downloadable PDF
        
     
 
    
    
    
        
            Powertrain:
        
        
            Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine performance, transmission (automatic), transfer case (4WD models)
        
     
    
        
            Chassis:
        
        
            Suspension (front and rear), steering system, braking system (ABS, DRL, rear drum/disc), wheels and tires
        
     
    
        
            Electrical:
        
        
            Body control module (BCM), powertrain control module (PCM), chassis control module (CCM), lighting (interior and exterior), instrument cluster, audio system, HVAC controls, power windows/locks/mirrors, cruise control, trailer wiring
        
     
    
        
            Body:
        
        
            Exterior body panels, interior trim, seats, cargo management system (Midgate, Midgate panel, bed cover), doors, windows, bumpers, tailgate
        
     
    
    
        
            Maintenance:
        
        
            Oil changes, filter replacements, fluid checks and changes, belt and hose inspection/replacement, spark plug replacement, brake pad/rotor replacement, tire rotation
        
     
    
        
            Repair:
        
        
            Engine overhaul, transmission rebuild, suspension component replacement, brake caliper/master cylinder replacement, alternator/starter replacement, power steering pump replacement, fuel pump replacement, radiator replacement, exhaust system repair, body panel repair/replacement, interior component repair
        
     
    
        
            Diagnostics:
        
        
            Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures
        
     
    
        
            Specifications:
        
        
            Torque specifications, fluid capacities, clearances, measurements, diagnostic parameters
        
     
    
    
        
            Depth:
        
        
            Comprehensive, covering all aspects from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
        
     
 
    
    
    
        
            Requirements:
        
        
            Adobe Reader (free download available), compatible with PC, MAC, tablets, and smartphones.
        
     
    
    
        
            Printability:
        
        
            High quality, allows printing of individual pages, chapters, or the entire manual.
        
     
    
    
        
            Digital Binding:
        
        
            N/A (Digital Download)
        
     
    
    
        
            Digital Paper Type:
        
        
            N/A (Digital Download)
        
     
 
    
    
    
        
            Engine Displacement 1:
        
        
            5.3 Liters (327 cu in)
        
     
    
        
            Engine Type 1:
        
        
            V8, Vortec 5300, OHV, 16-valve
        
     
    
        
            Horsepower 1:
        
        
            285 hp @ 5200 rpm (approximate)
        
     
    
        
            Torque 1:
        
        
            325 lb-ft @ 4000 rpm (approximate)
        
     
    
        
            Fuel System 1:
        
        
            Sequential Electronic Fuel Injection (SEFI)
        
     
    
    
    
        
            Engine Displacement 2:
        
        
            6.0 Liters (364 cu in)
        
     
    
        
            Engine Type 2:
        
        
            V8, Vortec 6000, OHV, 16-valve
        
     
    
        
            Horsepower 2:
        
        
            300 hp @ 4800 rpm (approximate)
        
     
    
        
            Torque 2:
        
        
            360 lb-ft @ 4000 rpm (approximate)
        
     
    
        
            Fuel System 2:
        
        
            Sequential Electronic Fuel Injection (SEFI)
        
     
    
 
    
    
    
        
            Type 1:
        
        
            4-speed Automatic Overdrive
        
     
    
    
    
        
            Type 2:
        
        
            4-speed Automatic Overdrive
        
     
    
        
            Model 2:
        
        
            4L80-E (typically with 6.0L engine)
        
     
    
    
        
            Drive Options:
        
        
            Rear-Wheel Drive (RWD), All-Wheel Drive (AWD, with a 2-speed transfer case on most models)
        
     
 
    
    
    
    
        
            Overall Length:
        
        
            221.0 inches
        
     
    
        
            Overall Width:
        
        
            79.7 inches
        
     
    
        
            Overall Height:
        
        
            76.7 inches
        
     
    
    
        
            Cargo Volume Midgate Closed:
        
        
            Approximately 57.7 cubic feet (behind the second row)
        
     
    
        
            Cargo Volume Midgate Open:
        
        
            Approximately 108.9 cubic feet (behind the first row, bed length extended)
        
     
    
    
        
            Curb Weight Rwd 5.3L:
        
        
            Approximately 5,545 lbs
        
     
    
        
            Curb Weight AWD 5.3L:
        
        
            Approximately 5,756 lbs
        
     
    
        
            Gross Vehicle Weight Rating Gvw:
        
        
            7,000 - 7,200 lbs (depending on configuration)
        
     
 
    
    
    
        
            NHTSA Rollover Resistance:
        
        
            3-star rating (typical for this era of large SUVs)
        
     
    
    
        
            ABS:
        
        
            Standard Anti-lock Braking System (ABS) on all wheels.
        
     
    
        
            Traction Control:
        
        
            Available Traction Control System (TCS).
        
     
    
    
        
            Airbags:
        
        
            Frontal airbags for driver and front passenger.
        
     
    
        
            Seat Belts:
        
        
            Three-point seat belts for all seating positions.
        
     
 
    
    
    
        
            Audio System:
        
        
            Factory AM/FM stereo with CD player. Optional premium sound systems, Bose audio, and in-dash CD changers available.
        
     
    
        
            Navigation:
        
        
            Optional factory navigation system was available on higher trim levels.
        
     
    
    
        
            Cruise Control:
        
        
            Standard cruise control.
        
     
    
    
        
            Trailer Package:
        
        
            Optional towing packages included trailer wiring harnesses and upgraded cooling.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
        
     
    
        
            Engine Air Filter:
        
        
            Inspect every 15,000 miles, replace as needed.
        
     
    
        
            Cabin Air Filter:
        
        
            Replace every 12,000-15,000 miles or annually.
        
     
    
        
            Transmission Fluid:
        
        
            Replace fluid and filter every 30,000-100,000 miles depending on usage and fluid type (consult manual).
        
     
    
    
        
            Engine Oil 5.3L:
        
        
            SAE 5W-30, API SN or newer certified. Capacity: 6 quarts with filter.
        
     
    
        
            Engine Oil 6.0L:
        
        
            SAE 5W-30, API SN or newer certified. Capacity: 6 quarts with filter.
        
     
    
        
            Transmission Fluid:
        
        
            Dexron III/VI (or equivalent), check manual for exact specification. Capacity varies by transmission model.
        
     
    
        
            Coolant:
        
        
            Dex-Cool (orange) extended life antifreeze coolant, 50/50 mixture with distilled water. Capacity: 14.1 - 15.2 quarts.
        
     
    
    
        
            Transmission Reliability:
        
        
            Some reports of 4L60-E transmission wear and failure, particularly with heavy use or towing. Fluid and filter changes are critical.
        
     
    
        
            Rear Main Seal:
        
        
            Potential for rear main seal leaks on some Vortec engines.
        
     
    
        
            Intermediate Shaft Bearing:
        
        
            Some AWD models can experience wear or failure of the intermediate shaft bearing.
        
     
    
        
            Interior Rattles:
        
        
            Common in large SUVs of this era, various interior trim panels can develop rattles.
        
     
 
    
    
    
        
            Manufacturer:
        
        
            Chevrolet, a division of General Motors (GM), known for its broad range of vehicles from trucks to sports cars.
        
     
    
    
        
            Platform:
        
        
            Built on the GMT800 platform, shared with Chevrolet Silverado/GMC Sierra pickups, Tahoe/Yukon SUVs.
        
     
    
    
        
            Major Updates:
        
        
            Minor styling updates, powertrain enhancements, and feature additions throughout its first generation lifecycle (2002-2006).
        
     
    
    
        
            Manufacturing Plant:
        
        
            Janesville, Wisconsin, USA