Market Segment:
Subcompact/Compact Car
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops, automotive enthusiasts
Key Competitors:
Toyota Echo/Yaris, Honda Fit/Civic (early models), Ford Fiesta, Hyundai Accent, Kia Rio
Manual Advantage:
Digital format offers zoom capabilities for detailed inspection; comprehensive coverage of all major systems; step-by-step instructions facilitate DIY repairs.
Primary Coverage:
Maintenance and Repair Procedures
Secondary Coverage:
Specifications, Technical Features, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Index, Appendix
Estimated Page Count:
Estimated 1500-2500 pages (typical for comprehensive factory service manuals of this era)
Manual Type:
Factory Service Manual / Repair Manual
Engine Systems:
Engine Mechanical, Engine Control System (ECM), Ignition System, Fuel System, Emission Control System
Drivetrain Systems:
Transmission (Manual and Automatic), Clutch System, Drive Axles, Differential
Chassis Systems:
Brake System (ABS, Parking Brake), Suspension System (Front and Rear), Steering System
Electrical Systems:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting Systems, HVAC Control, Audio Systems, Instrument Cluster, Wiring Diagrams
Body Systems:
Body and Frame, Interior Trim, Exterior Trim, Doors, Glass, Seats
Maintenance Procedures:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Level Checks and Top-offs, Belt Inspection and Replacement, Brake Pad and Rotor Replacement, Tire Rotation
Repair Procedures:
Engine Component Replacement (e.g., head gasket, pistons, valves), Transmission Overhaul, Suspension Component Replacement (e.g., struts, ball joints), Brake Caliper Replacement, Power Steering Pump Replacement, Alternator Replacement, Starter Motor Replacement, Body Panel Repair
Troubleshooting Procedures:
Diagnostic Trouble Codes (DTC) interpretation, Symptom-based troubleshooting guides, Electrical circuit diagnosis, Mechanical system diagnosis
Diagnostic Depth:
Detailed diagnostic strategies, circuit diagrams for troubleshooting, component testing procedures
Repair Depth:
Complete disassembly and reassembly procedures, torque specifications, special tool recommendations, alignment procedures
PDF Quality:
High-resolution, searchable PDF allowing zoom functionality for clarity
Printability:
Printable pages, suitable for users who prefer a hard copy
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Engine Code Common:
Z14XEP (1.4L)
Engine Displacement 1.4L:
1389 cc (84.8 cu in)
Engine Configuration 1.4L:
Inline 4-cylinder
Engine Valvetrain 1.4L:
DOHC, 16 valves
Horsepower 1.4L:
94 PS (93 bhp; 69 kW) @ 6000 rpm
Torque 1.4L:
128 Nm (94 lb-ft) @ 3200 rpm
Fuel Delivery Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
Coolant Type:
GM P/N 12346290 or equivalent (Green Ethylene Glycol based)
Engine Oil Type Viscosity:
SAE 5W-30 or 5W-40 (API SM or higher)
Standard Type:
5-speed Manual Transmission
Optional Type:
4-speed Automatic Transmission
Automatic Transmission Control:
Electronic Control Unit (ECU)
Manual Transmission Fluid:
GM P/N 12345342 or equivalent (API GL-4, SAE 75W-85 or 75W-90)
Automatic Transmission Fluid:
GM P/N 88863672 or equivalent (Dexron-VI)
NHTSA Driver Front Impact:
4 Stars (2006 model)
NHTSA Passenger Front Impact:
4 Stars (2006 model)
ABS Availability:
Optional on some trims
Electronic Brake Force Distribution Ebdf:
Typically integrated with ABS system if equipped
Airbags Front:
Standard dual front airbags
Airbags Side Curtain:
Optional on some trims
Seatbelts:
Three-point seatbelts with pretensioners in the front
Audio System:
Basic AM/FM radio with CD player, optional MP3 playback and auxiliary input on higher trims.
Speaker Configuration:
Typically 4 or 6 speakers
Cruise Control:
Optional on higher trims
Usb Port:
Not typically available on this generation
Bluetooth:
Not typically available on this generation
Service Intervals General
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement Interval:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for iridium spark plugs (if equipped), or 30,000 miles (48,000 km) for conventional plugs.
Coolant Replacement Interval:
First change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
GM P/N 12345818 or equivalent (Dexron-III ATF if specified for specific models/markets)
Common Engine Issues:
Oil leaks from valve cover gasket, intermittent stalling due to ignition coil failure or fuel injector issues, potential for timing chain stretch on higher mileage 1.4L engines.
Common Transmission Issues:
Clutch wear on manual transmissions, occasional rough shifting or slipping on automatic transmissions.
Common Suspension Issues:
Premature wear of front suspension components (e.g., ball joints, tie rod ends), worn strut mounts.
Common Electrical Issues:
Faulty window regulators, issues with door lock actuators, instrument cluster failures, battery drain problems.
Chevrolet History:
Founded in 1911, Chevrolet is a division of General Motors known for its diverse range of vehicles, from economy cars to full-size trucks and performance vehicles.
Aveo Introduction:
The Aveo was introduced globally in 2002 as a successor to the Daewoo Kalos, which was also sold under the Chevrolet brand in many markets. The T200 generation was designed by Italdesign Giugiaro.
Generation T200 Details:
The T200 Aveo was available as a four-door sedan and a five-door hatchback. It was marketed worldwide under various names, including Chevrolet Aveo, Holden Barina, and Suzuki Swift+.
Manufacturing Locations:
Primarily manufactured in South Korea by GM Daewoo, with production also occurring in other GM facilities globally.
J D Power Dependability:
Typically rated average or below average in its segment during its production years, common for many vehicles in the subcompact class of that era.
Consumer Reports Ratings:
Varied ratings, often cited for value but with noted concerns in predicted reliability for some model years.
