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Chevrolet Cobalt 2008 Service Repair Manual

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The Chevrolet Cobalt, produced from 2005 to 2010, is a compact car built on the GM Delta Platform, known for offering a practical and affordable driving experience. This generation of...
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Chevrolet Cobalt 2008 Service Repair Manual
The Chevrolet Cobalt, produced from 2005 to 2010, is a compact car built on the GM Delta Platform, known for offering a practical and affordable driving experience. This generation of the Cobalt competed in a crowded segment, often praised for its generally good fuel economy and a comfortable ride for its class, with the availability of a sporty SS variant adding performance appeal. While interior materials were sometimes noted as less premium than competitors, the Cobalt provided a solid foundation for daily transportation, featuring a range of Ecotec engine options, including naturally aspirated and supercharged variants, coupled with manual or automatic transmissions. Safety was a key consideration, with the Cobalt achieving strong ratings in frontal impact tests. This comprehensive service and repair manual provides factory-level technical data essential for the maintenance and repair of your 2008 Chevrolet Cobalt. It covers all major systems, including the powertrain, chassis, suspension, and electrical components, offering detailed procedures for diagnostics, component replacement, and adjustments. The manual includes critical information such as torque specifications, wiring diagrams, system operation, and troubleshooting guides, empowering owners and technicians to perform accurate repairs and routine maintenance. With its extensive coverage, this resource is designed to ensure the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Cobalt
Year:
2008
Market Segment:
Compact Car
Generation
Generation Code:
First Generation (2005-2010)
Codes
Platform:
GM Delta Platform
👋 Introduction
Market Position
Positioning:
Affordable and practical compact car, competing with models like Honda Civic, Toyota Corolla, Ford Focus.
Competitive Analysis
Strengths Of Cobalt:
Generally good fuel economy, comfortable ride for its class, available sporty SS variant.
Weaknesses Of Cobalt:
Interior materials perceived as less premium than some rivals, less engaging driving dynamics in base models.
Key Features
Manual Benefit 1:
Empowers DIY repairs and advanced diagnostics, saving on labor costs.
Manual Benefit 2:
Provides original manufacturer technical data, ensuring accuracy.
Manual Benefit 3:
Instant access facilitates immediate problem-solving and maintenance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair
Page Count
Estimated Page Count:
Extensive (hundreds to thousands of pages)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader, WinZip (for larger files)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle
Chassis And Suspension:
Brake System, Suspension, Steering, Chassis/Body
Electrical And Accessories:
Electrical System, Wiring Diagram, Heater/Air Conditioner, Restraint System, Interior
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart, Service Instruction, Tightening Torque, Specification of Fuel, Coolant and Lubricants
Diagnostics And Repair:
Component replacement, adjustment procedures, diagnostic fault code (DTC) interpretation and resolution
Technical Depth
Depth:
Comprehensive factory-level diagnostics, repair procedures, component removal and installation, torque specifications, wiring diagrams, electrical schematics, and system operation.
📊 Manual Specifications
File Format
Print Quality:
High Quality, Printable Pages
Searchability:
Likely searchable text within PDF format (depends on original source)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Ecotec L4 (Naturally Aspirated and Supercharged), 2.2L Ecotec L4, 2.4L Ecotec L4
Performance
Horsepower Range:
148 hp to 260 hp (depending on engine and trim, e.g., SS Supercharged)
Torque Range:
138 lb-ft to 260 lb-ft (depending on engine and trim)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline
Components
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (if applicable)
🔧 Transmission
Standard
Transmission Types:
5-speed Manual M86, 4-speed Automatic AW200/MF2
Optional
Optional Transmission:
5-speed Manual (SS models), 4-speed Automatic with Driver Shift Control (DSC)
Features
Clutch Type:
Hydraulic actuation
Transmission Fluid Type:
Dexron VI (for automatic transmissions)
📐 Dimensions
Exterior
Length:
Approximately 170.4 inches (Coupe) / 171.3 inches (Sedan)
Width:
Approximately 67.9 inches
Height:
Approximately 56.0 inches (Coupe) / 55.7 inches (Sedan)
Wheelbase:
Approximately 103.2 inches
Cargo
Trunk Volume:
Approximately 13.2 cu ft (Coupe) / 15.0 cu ft (Sedan)
Weights
Curb Weight Range:
Approximately 2,700 - 3,000 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Varies by model, consult specific vehicle documentation
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5 Stars (Driver and Passenger)
NHTSA Side Impact Rating:
4 Stars (Front and Rear Passenger)
IIHS Front Offset Crash Test:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, available side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, MP3 playback, and auxiliary input jack. Optional premium audio systems available.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Available Tire Pressure Monitoring System (TPMS)
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months (whichever comes first), or as per oil life monitor system.
Tire Rotation Interval:
Every 7,500 miles
Engine Air Filter Replacement:
Every 30,000-45,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified)
Coolant Specification:
GM P/N 12346780 or equivalent (Dex-Cool, Orange)
Brake Fluid Specification:
DOT 3
Known Issues
Common Issue 1:
Excessive oil consumption in some 2.2L and 2.4L engines.
Common Issue 2:
Catalytic converter premature failure in some models.
Common Issue 3:
Power steering fluid leaks or pump issues.
Common Issue 4:
Check Engine Light (CEL) due to various sensor failures (e.g., O2 sensors, MAF sensor).
Common Issue 5:
Rear axle seal leaks.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of producing reliable and affordable vehicles for a broad market.
Model Evolution
Cobalt Introduction:
Replaced the Chevrolet Cavalier and Pontiac Sunfire as GM's compact offerings.
2008 Model Updates:
Minor styling tweaks, potential feature updates depending on trim level.
Production
Production Years:
2005-2010
Manufacturing Locations:
Lordstown Assembly Plant, Ohio, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved good ratings in NHTSA and IIHS crash tests, indicating structural integrity.
Ratings
Fuel Economy Ratings:
Generally competitive fuel economy for its class, especially with the 2.2L and 2.4L engines.
Certifications
Emission Standards:
Meets EPA emission standards for the model year.
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