Target Audience:
        
        
            Family Cars, Commuters
        
     
    
    
        
            Key Competitors:
        
        
            Toyota Camry, Honda Accord, Ford Fusion, Hyundai Sonata, Kia Optima
        
     
    
    
        
            Design:
        
        
            Sleek, modern styling, aerodynamic profile, updated interior design
        
     
    
        
            Powertrain Options:
        
        
            Efficient turbocharged engines (1.5L, 2.0L) paired with advanced automatic transmissions
        
     
    
        
            Technology Integration:
        
        
            Available MyLink infotainment system with Apple CarPlay and Android Auto, advanced safety features
        
     
 
    
    
    
        
            Primary Coverage:
        
        
            Full Service and Repair for 2016 Chevrolet Malibu 9th Generation
        
     
    
        
            Engine Coverage:
        
        
            1.5L Turbo Ecotec (LUV), 2.0L Turbo Ecotec (LTG)
        
     
    
        
            Transmission Coverage:
        
        
            6-speed Automatic (6T45), 8-speed Automatic (8T45)
        
     
    
        
            Chassis Coverage:
        
        
            Suspension, Steering, Brakes, Wheels & Tires
        
     
    
        
            Electrical Coverage:
        
        
            Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment, Lighting, Power Accessories
        
     
    
    
    
    
        
            Type:
        
        
            Comprehensive Factory Service Manual (FSM)
        
     
    
    
    
    
 
    
    
    
        
            Powertrain:
        
        
            Engine Mechanical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Turbocharging System
        
     
    
        
            Drivetrain:
        
        
            Automatic Transmission (6-speed, 8-speed), Drivaxles, Differentials
        
     
    
        
            Chassis And Suspension:
        
        
            Front Suspension, Rear Suspension, Power Steering, ABS, Traction Control, Stability Control, Brake System (Hydraulic and Electronic Components)
        
     
    
        
            Body And Trim:
        
        
            Exterior Panels, Doors, Hood, Trunk, Interior Trim, Seating Systems, Glass
        
     
    
        
            Electrical And Electronics:
        
        
            Wiring Diagrams, Fuses and Relays, Lighting Systems, Power Windows, Power Locks, Remote Keyless Entry, HVAC Controls, Instrument Cluster, Audio System, Navigation System, OnStar System
        
     
    
    
        
            Maintenance:
        
        
            Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Replacement
        
     
    
        
            Diagnostics:
        
        
            Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing Procedures, Symptom-Based Diagnostics
        
     
    
        
            Repair:
        
        
            Engine Assembly/Disassembly, Transmission Repair/Overhaul, Brake Caliper and Rotor Replacement, Suspension Component Replacement, Steering Rack Replacement, Electrical Component Replacement
        
     
    
        
            Calibration And Programming:
        
        
            Throttle Body Relearn, Steering Angle Sensor Calibration, Tire Pressure Monitoring System (TPMS) Initialization
        
     
    
    
        
            Depth:
        
        
            Complete Workshop Level Repair Procedures
        
     
    
        
            Diagnostics Scope:
        
        
            Advanced Diagnostic Information, Wiring Schematics, Connector Views, Pinouts
        
     
    
        
            Torque Specifications:
        
        
            Detailed Torque Values for All Fasteners
        
     
 
    
    
    
        
            PDF Quality:
        
        
            High-Resolution Scanned Pages, Searchable Text
        
     
    
    
        
            Readability:
        
        
            Clear, Legible Text and Diagrams
        
     
    
    
        
            Binding Type:
        
        
            Not Applicable (Digital PDF)
        
     
    
    
        
            Paper Type:
        
        
            Not Applicable (Digital PDF)
        
     
    
    
        
            Hyperlinks:
        
        
            Internal Navigation via Table of Contents and Index
        
     
 
    
    
    
        
            Engine 1 Displacement:
        
        
            1.5L (1490 cc)
        
     
    
        
            Engine 1 Type:
        
        
            Inline-4, turbocharged, direct injection, Ecotec
        
     
    
        
            Engine 1 Power Hp:
        
        
            160 hp @ 5600 rpm
        
     
    
        
            Engine 1 Torque Lb Ft:
        
        
            184 lb-ft @ 2000-4000 rpm
        
     
    
    
        
            Engine 2 Displacement:
        
        
            2.0L (1998 cc)
        
     
    
        
            Engine 2 Type:
        
        
            Inline-4, turbocharged, direct injection, Ecotec
        
     
    
        
            Engine 2 Power Hp:
        
        
            250 hp @ 5300 rpm
        
     
    
        
            Engine 2 Torque Lb Ft:
        
        
            260 lb-ft @ 2000-5000 rpm
        
     
    
    
        
            Fuel Delivery:
        
        
            Direct Injection
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline (87 Octane Recommended)
        
     
    
    
        
            ECU Type:
        
        
            ECM (Engine Control Module), Integrated with TCM
        
     
 
    
    
    
        
            Transmission 1 Type:
        
        
            6-speed Automatic
        
     
    
        
            Transmission 1 Model:
        
        
            6T45
        
     
    
    
        
            Transmission 2 Type:
        
        
            8-speed Automatic
        
     
    
        
            Transmission 2 Model:
        
        
            8T45
        
     
    
    
        
            Gear Selection:
        
        
            Driver Shift Control (DSC)
        
     
    
    
        
            Transmission Fluid Type 6 Spd:
        
        
            Dexron-VI (GM P/N 88864375 / 19257705)
        
     
    
        
            Transmission Fluid Type 8 Spd:
        
        
            Dexron-VI (GM P/N 19353626)
        
     
 
    
    
    
        
            NHTSA Overall Rating:
        
        
            5-Star (Overall)
        
     
    
        
            IIHS Top Safety Pick:
        
        
            Yes (Good ratings in crash tests)
        
     
    
    
        
            Traction Control:
        
        
            Standard StabiliTrak
        
     
    
        
            Electronic Stability Control:
        
        
            Standard
        
     
    
        
            Anti Lock Brakes:
        
        
            Standard 4-wheel ABS
        
     
    
        
            Driver Assistance Options:
        
        
            Available Forward Collision Alert, Lane Departure Warning, Lane Keep Assist, Rear Cross-Traffic Alert, Side Blind Zone Alert
        
     
    
    
        
            Airbags:
        
        
            Frontal, Side-Impact, Knee, and Curtain Airbags
        
     
    
        
            Seat Belts:
        
        
            3-point Seat Belts with Pretensioners
        
     
    
        
            Child Seat Anchors:
        
        
            LATCH System (Lower Anchors and Tethers for Children)
        
     
 
    
    
    
        
            Infotainment System:
        
        
            Chevrolet MyLink with 7-inch or 8-inch color touchscreen
        
     
    
        
            Smartphone Integration:
        
        
            Apple CarPlay, Android Auto
        
     
    
        
            Connectivity:
        
        
            Bluetooth, USB ports, Available SiriusXM Satellite Radio, Available Navigation
        
     
    
    
        
            Camera Systems:
        
        
            Available Rear Vision Camera, Available Front and Rear Park Assist
        
     
    
        
            Cruise Control:
        
        
            Standard Cruise Control, Available Adaptive Cruise Control
        
     
    
    
        
            Onstar:
        
        
            Available OnStar 4G LTE with Wi-Fi Hotspot
        
     
 
    
    
    
        
            Oil Change Interval Miles:
        
        
            7,500 miles or 12 months (synthetic oil, typical)
        
     
    
        
            Air Filter Replacement:
        
        
            Inspect every 15,000 miles, Replace as needed or every 30,000 miles
        
     
    
        
            Cabin Air Filter Replacement:
        
        
            Replace every 15,000-24,000 miles or annually
        
     
    
        
            Spark Plug Replacement 1 5L:
        
        
            Replace every 60,000 miles (Iridium)
        
     
    
        
            Spark Plug Replacement 2 0L:
        
        
            Replace every 60,000 miles (Iridium)
        
     
    
    
        
            Engine Oil Type:
        
        
            SAE 0W-20 Full Synthetic (GM P/N 19295615 or equivalent)
        
     
    
        
            Engine Oil Capacity 1 5L:
        
        
            4.0 quarts (with filter)
        
     
    
        
            Engine Oil Capacity 2 0L:
        
        
            5.0 quarts (with filter)
        
     
    
        
            Coolant Type:
        
        
            GM DEX-COOL Orange Long Life Coolant (50/50 mix) (GM P/N 12346290 or equivalent)
        
     
    
    
        
            Common Problems:
        
        
            Turbocharger oil line leaks, water pump leaks, infotainment system glitches, occasional transmission shifting issues
        
     
 
    
    
    
        
            Chevrolet History:
        
        
            Founded in 1911, Chevrolet is a division of General Motors (GM) known for its broad range of vehicles from compact cars to heavy-duty trucks.
        
     
    
    
        
            Malibu History:
        
        
            The Malibu nameplate originated as a trim level for the Chevrolet Chevelle in the 1960s and became a standalone model in 1978. The 9th generation marked a significant redesign, moving to GM's Epsilon II platform.
        
     
    
    
        
            Platform:
        
        
            GM Epsilon II platform
        
     
    
        
            Assembly Locations:
        
        
            Fairfax Assembly Plant, Kansas City, Kansas, USA; Oshawa Car Assembly, Oshawa, Ontario, Canada