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Chevrolet SILVERADO 1500 GMC SIERRA 2006-11 Workshop Manual

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🏷️ Basic Information Identification Make: Chevrolet/GMC Model: Silverado 1500 / Sierra Year Range: 2006-2011 Vehicle Type: Light Duty Pickup Truck Codes Chassis Code: GMT900 Platform 👋 Introduction Market Position Segment:...
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Chevrolet SILVERADO 1500 GMC SIERRA 2006-11 Workshop Manual
🏷️ Basic Information
Identification
Make:
Chevrolet/GMC
Model:
Silverado 1500 / Sierra
Year Range:
2006-2011
Vehicle Type:
Light Duty Pickup Truck
Codes
Chassis Code:
GMT900 Platform
👋 Introduction
Market Position
Segment:
Full-size pickup truck (Heavy Duty Light Truck segment)
Target Audience:
Professional mechanics, dealership technicians, advanced DIY enthusiasts, fleet maintenance managers.
Competitive Analysis
Key Competitors:
Ford F-150, Ram 1500 (Dodge Ram), Toyota Tundra, Nissan Titan.
Key Features
Versatility:
Known for its robust construction, towing and hauling capabilities, and a wide range of engine and configuration options.
Platform:
Built on the robust GMT900 platform, shared with other GM trucks and SUVs of the era.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service and repair coverage for Chevrolet Silverado 1500 and GMC Sierra pickup trucks from model years 2006 through 2011, encompassing all listed engine and transmission variants.
Page Count
Estimated Page Count:
Extensive (Specific page count not provided, but typical for full workshop manuals of this era is 1500+ pages)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF), potentially Printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head, valve train, timing.
Engine Fuel System:
Fuel pump, fuel lines, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, evaporative (EVAP) emission control system.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, coolant reservoir, temperature sensors, diagnosis and testing.
Engine Lubrication System:
Oil pump, oil pan, oil filter, oil passages, oil pressure diagnosis and testing.
Ignition System:
Spark plugs, ignition coils, wiring, crankshaft position sensor, camshaft position sensor, diagnosis and testing.
Throttle Body System:
Electronic throttle control (ETC), throttle body assembly, Accelerator Pedal Position (APP) sensor, diagnosis and calibration.
Electrical Charging System:
Alternator, voltage regulator, battery, wiring, diagnosis and testing.
Electrical Starting System:
Starter motor, starter solenoid, ignition switch, wiring, diagnosis and testing.
Lighting System:
Headlights, taillights, interior lights, accessory lighting, wiring, bulb replacement.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, oxygen sensors, EGR system, diagnosis and repair.
Automatic Transmission:
4L60-E, 4L65-E, 4L70-E, 6L50, 6L80, 6L90, Allison 1000. Covers overhaul, diagnosis, control module, torque converter, solenoids, clutch packs, accumulator, fluid service.
Manual Transmission:
TREMEC M96, TREMEC TZ0. Covers clutch, transmission assembly, disassembly, repair, and diagnosis.
Transfer Case:
Coverage for 2WD and 4WD transfer case systems, including operation, diagnosis, and repair.
Brake System Disc:
Front and rear disc brake service, pads, rotors, calipers, fluid, ABS system, wheel speed sensors.
Brake System Drum:
Rear drum brake service (if applicable to certain configurations), shoes, drums, adjusters.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications.
Steering System:
Power steering system, pump, hoses, rack and pinion or steering box, linkage, tie rods, diagnosis and repair.
Wheel Drive Axle:
Front and rear drive shafts, U-joints, CV joints, axle shafts, differential system service and repair.
Body Electrical Instruments:
Instrument panel, gauges, Driver Information Center (DIC), warning lights, buzzers, relays, timers.
Body Electrical HVAC:
Air conditioning system, heating, ventilation, blower motor, refrigerant, diagnosis and repair.
Body Electrical Comfort:
Power seats, door locks, windows, sunroof module, cruise control system, endgate theft deterrent, body control module (BCM).
Safety Restraints:
Airbag system, seat belts, SRS module, occupant classification system, diagnosis and repair.
Body Collision Repair:
Collision repair systems, frame rail repair, body panel replacement, welding procedures, structural integrity.
Body Trim Interior Exterior:
Interior and exterior trim removal, installation, plastic panels, body and panel trim.
Body Wiper Washer:
Wiper and washer system diagnosis, repair, motor, blades, fluid reservoir.
Technology Infotainment:
Entertainment and navigation system coverage, including basic operation and troubleshooting.
Procedures Included
General Maintenance:
Routine maintenance procedures, fluid checks and changes, filter replacements, inspections.
Troubleshooting:
System-specific troubleshooting guides, diagnostic fault information (DTC) interpretation and resolution.
Component Removal Installation:
Detailed step-by-step instructions for removing and installing major components and systems.
Diagnostic Testing:
Procedures for diagnosing faults using diagnostic tools, multimeters, and specialized testing equipment.
Rebuilding Overhaul:
In-depth procedures for rebuilding engines, transmissions, and other major mechanical assemblies.
Torque Specifications:
Precise tightening torque values for critical fasteners across all vehicle systems.
Special Tools:
Identification and usage of special service tools (SSTs) required for specific repairs.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, facilitating electrical troubleshooting.
Technical Depth
Depth Level:
Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and body repair).
📊 Manual Specifications
File Format
File Type:
Digital (Likely PDF)
Searchability:
Typically searchable text in PDF format for efficient information retrieval.
Print Quality
Printability:
Designed for printing, allowing users to select and print specific sections as needed.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format, but original manuals use durable paper)
⚙️ Engine Specifications
Primary Engine
Engines Covered:
4.3L V6, 4.8L V8, 5.3L V8, 6.0L V8, 6.2L V8, 6.6L V8 (Duramax Diesel - Note: 6.6L is typically Duramax, a diesel engine, which might have specialized coverage).
Performance
Typical Horsepower Range:
Approx. 195 hp (4.3L V6) to over 360 hp (6.2L V8) and 397 hp (6.6L Duramax).
Typical Torque Range:
Approx. 260 lb-ft (4.3L V6) to over 417 lb-ft (6.2L V8) and 765 lb-ft (6.6L Duramax).
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPFI) for gasoline engines. Common Rail Direct Injection (CRDI) for Duramax diesel.
🔧 Transmission
Standard
Transmission Types Covered:
4-speed automatic (4L60-E, 4L65-E, 4L70-E), 6-speed automatic (6L50, 6L80, 6L90, Allison 1000), 5-speed manual (TREMEC M96, TZ0).
Optional
Transmission Options:
A wide array of automatic and manual transmissions catering to different engine and application needs, including heavy-duty Allison transmissions.
Features
Transmission Control:
Includes coverage of Transmission Control Modules (TCMs) and electronic shift control systems.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Double Cab), Crew Cab configurations.
Bed Lengths:
Short bed, standard bed, long bed options.
Weights
Curb Weight Range:
Varies significantly by configuration, typically 4,500 - 6,000+ lbs.
Towing Capacity Range:
Up to 10,500+ lbs for properly equipped models (e.g., with 6.0L or 6.6L Duramax, specific towing packages).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally good to excellent ratings from NHTSA for frontal and side impact for this generation. (Specific year-by-year ratings would need to be consulted).
Active Features
Active Safety:
Antilock Brake System (ABS), available StabiliTrak electronic stability control, traction control.
Passive Features
Passive Safety:
Front airbags, available side-impact airbags, front and rear seat belt pretensioners, reinforced safety cage construction.
💡 Technology Features
Infotainment
Infotainment Systems:
Availability of premium audio systems, CD players, and early navigation systems. Covered under 'Entertainment and Navigation' section.
Driver Assistance
Driver Aid Features:
ABS, Traction Control, StabiliTrak (optional/specific trims). No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist found in modern vehicles.
Connectivity
Connectivity Features:
Limited connectivity for this era, primarily focused on audio playback and basic vehicle information via the DIC.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type. Some models may have oil life monitoring systems.
Transmission Fluid Interval:
Varies by transmission type and manufacturer recommendation. Generally around 50,000 - 100,000 miles for automatic transmissions under normal use.
Fluid Specifications
Engine Oil Spec:
Consult manual for specific SAE viscosity grade (e.g., 5W-30) and API service classification (e.g., API SN, SM). May require Dexos specification for later models within this range.
Automatic Transmission Fluid Spec:
Dexron VI is standard for most 4LXX and 6LXX series transmissions. Allison 1000 typically requires TES 295 approved fluid.
Coolant Spec:
Typically a silicate-free, long-life antifreeze/coolant (e.g., Dex-Cool equivalent).
Known Issues
Common Problems:
Potential for AFM (Active Fuel Management) lifter issues on 5.3L V8 engines, catalytic converter failures, minor electrical gremlins, and typical wear items like ball joints and brake components.
📚 Vehicle History
Brand Heritage
Chevrolet Truck Legacy:
Chevrolet has a long and storied history in the pickup truck market, dating back to the early 20th century.
Model Evolution
Generation:
This manual covers the GMT900 generation (2007-2013), which was a significant redesign from the previous generation, featuring improved aerodynamics, interior refinement, and new powertrain options.
Production
Manufacturing Locations:
Primarily manufactured in North America, including plants in the United States and Mexico.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Silverado and Sierra lineups consistently ranked highly for towing and hauling, and often received 'Best Buy' or 'Recommended' awards from automotive publications for their respective segments.
Certifications
Build Quality:
Recognized for robust build quality and durability, often considered workhorses in their class.
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