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Chrysler 300 2005 Factory Service Repair Manual

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The Chrysler 300, model year 2005, is a four-door sedan celebrated for its distinctive American luxury styling and imposing presence, drawing inspiration from classic Chrysler designs. This rear-wheel-drive and available...
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SKU: 104641
Chrysler 300 2005 Factory Service Repair Manual
The Chrysler 300, model year 2005, is a four-door sedan celebrated for its distinctive American luxury styling and imposing presence, drawing inspiration from classic Chrysler designs. This rear-wheel-drive and available all-wheel-drive vehicle offered powerful engine options, including a 3.5L V6 and a 5.7L V8 HEMI, paired with a 5-speed automatic transmission. Positioned as a premium large sedan, it competed with established luxury marques by offering a compelling blend of bold aesthetics, comfort, and performance, making it a notable entry in its segment. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance, diagnosis, and repair of the 2005 Chrysler 300. It covers essential systems such as the powertrain, chassis, electrical components, and body. Within its extensive pages, you will find in-depth procedures for engine and transmission service, troubleshooting guides, technical specifications including torque values and wiring diagrams, as well as essential safety guidelines. This manual is an indispensable resource for owners, mechanics, and technicians seeking to preserve the integrity and performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300
Model Year:
2005
Chassis Code:
LX
Codes
Chrysler 300 2005 Manual Code:
CTM-300-2005-FSM
👋 Introduction
Market Position
Positioning:
The Chrysler 300 (2005) was positioned as a premium, large sedan, often marketed as a 'retro-styled' vehicle with a distinctive, imposing presence, competing in a segment against established luxury brands.
Competitive Analysis
Competitors:
Key competitors included the Cadillac DTS, Lincoln Town Car, and to some extent, entry-level luxury sedans from brands like BMW (5 Series) and Mercedes-Benz (E-Class) due to its aggressive pricing and rear-wheel-drive platform.
Key Features
Design Language:
Distinctive American luxury styling with a strong emphasis on bold grille, chrome accents, and an upright posture.
Powertrain Options:
Available with powerful V6 and V8 HEMI engines, offering a blend of comfort and performance.
Platform Sharing:
Utilized the rear-wheel-drive LX platform, shared with other DaimlerChrysler products like the Dodge Charger and Magnum.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.5L V6 (EGG), 5.7L V8 HEMI (EZH)
Transmission Coverage:
5-Speed Automatic (W5A580/NAG1)
Drivetrain Coverage:
Rear-Wheel Drive (RWD), All-Wheel Drive (AWD)
Body Style Coverage:
4-Door Sedan
Trim Level Coverage:
Base, Touring, Limited, 300C
Page Count
Estimated Page Count:
2000+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine control systems (ECM)
Transmission Drivetrain:
Automatic transmission (NAG1) service, diagnosis, overhaul, transfer case (AWD), drive shafts, differentials
Chassis:
Suspension (front and rear), steering, brakes (ABS, ESP), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), comfort controls, power accessories, navigation, audio systems
Body:
Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system, airbags
Procedures Included
Diagnostics Troubleshooting:
Extensive diagnostic procedures, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) and explanations
Maintenance Inspections:
Scheduled maintenance, inspection points, fluid checks and replacements
Repair Overhaul:
Component removal, installation, adjustment, and overhaul procedures for all major systems
Technical Specifications:
Torque specifications, alignment data, electrical schematics, wiring diagrams, component specifications
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance and diagnostics to complete engine and transmission rebuilds, including detailed electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content
Print Quality
Print Quality:
High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 3 5L V6:
3.5L SOHC V6 (EGG)
Engine 3 5L V6 Displacement:
3518 cc
Engine 3 5L V6 Bore X Stroke:
96.0 mm x 81.0 mm
Engine 3 5L V6 Compression Ratio:
9.6:1
Engine 3 5L V6 Horsepower:
250 hp @ 6400 rpm
Engine 3 5L V6 Torque:
250 lb-ft @ 3800 rpm
Engine 5 7L V8 Hemi:
5.7L OHV V8 HEMI (EZH)
Engine 5 7L V8 Hemi Displacement:
5654 cc
Engine 5 7L V8 Hemi Bore X Stroke:
99.5 mm x 90.9 mm
Engine 5 7L V8 Hemi Compression Ratio:
9.6:1
Engine 5 7L V8 Hemi Horsepower:
340 hp @ 5000 rpm
Engine 5 7L V8 Hemi Torque:
390 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended, 91 octane for HEMI recommended for optimal performance)
Performance
Hemi Mds:
Multi-Displacement System (MDS) on 5.7L HEMI for cylinder deactivation to improve fuel economy.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Automatic (Mercedes-Benz NAG1/W5A580)
Optional
Optional Transmission:
N/A (5-speed automatic was the sole transmission option for 2005 models)
Features
Automatic Transmission Features:
Electronically controlled with adaptive learning, driver-selectable shifting modes (e.g., AutoStick).
Fluid Specifications
Transmission Fluid Type:
Mopar ATF+4 (MS-9602) or equivalent specified by Mercedes-Benz
Fluid Capacities
Transmission Fluid Capacity Approx:
9.5 liters (8.4 US quarts)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
196.1 inches (4981 mm)
Width:
74.1 inches (1882 mm)
Height:
58.4 inches (1483 mm)
Interior
Passenger Volume:
104.3 cubic feet (2953 liters)
Cargo
Trunk Volume:
15.2 cubic feet (430 liters)
Weights
Curb Weight Approx V6:
3850 lbs (1746 kg)
Curb Weight Approx Hemi:
4068 lbs (1845 kg)
Gross Vehicle Weight Rating Gvwr Approx:
4950 - 5100 lbs (2245 - 2313 kg)
Wheels Tires
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inch)
Standard Tire Size V6:
P225/60R18
Standard Tire Size Hemi:
P245/45R19
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2005:
★★★★★ (5-Star)
NHTSA Frontal Passenger 2005:
★★★★★ (5-Star)
IIHS Frontal Offset 2005:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Standard Electronic Stability Program (ESP) / Traction Control
Passive Features
Airbags Front:
Standard front advanced multi-stage airbags
Airbags Side:
Optional/Standard (depending on trim) front and rear side-curtain airbags
Seatbelts:
Front seat pretensioner seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Available Boston Acoustics premium audio system, optional navigation system with CD/DVD player.
Controls:
Steering wheel mounted audio controls.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear park assist sensors.
Connectivity
Auxiliary Input:
N/A (No standard auxiliary input port for this model year; aftermarket solutions may exist)
Comfort Features
Remote Start:
Optional remote start system.
Heated Seats:
Available heated front seats.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (refer to manual for exact mileage based on driving conditions)
Transmission Fluid Change Interval:
Typically 60,000-100,000 miles, or as indicated by maintenance schedule/warning lights (consult manual for specific type and interval).
Coolant Change Interval:
Every 100,000 miles or 5 years for the initial change, then every 50,000 miles or 3 years thereafter (specific Mopar OAT coolant required).
Fluid Specifications
Engine Oil Type V6:
SAE 5W-20 (API Service SN or newer, Chrysler MS-6395 compliant)
Engine Oil Type Hemi:
SAE 5W-20 (API Service SN or newer, Chrysler MS-6395 compliant)
Engine Oil Capacity V6:
5.0 US quarts (4.7 liters) with filter change
Engine Oil Capacity Hemi:
7.0 US quarts (6.6 liters) with filter change
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (MS-9769), typically orange or pink.
Known Issues
Common Issues Electrical:
Water intrusion into TIPM (Total Integrated Power Module), leading to various electrical gremlins; faulty power window regulators.
Common Issues Powertrain:
HEMI ticking noise (lifter issues), transmission solenoid pack failure (NAG1), potential for rear differential leaks.
Common Issues Suspension Brakes:
Worn front suspension components (ball joints, control arm bushings) due to vehicle weight; premature brake wear on some models.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler has a long history of producing large, comfortable, and often stylish American sedans and luxury vehicles, dating back to the early 20th century.
Model Evolution
300 Lineage:
The 2005 Chrysler 300 marked a significant revival and reimagining of the Chrysler 300 nameplate, drawing inspiration from classic '50s Chrysler designs and the revived rear-wheel-drive platform.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Production Years First Gen:
2005-2010
🏆 Awards & Recognition
Recognitions
North American Car Of The Year:
No specific award for 2005, but launched to significant critical and sales acclaim for its styling and value proposition.
Kbb Best Full Size Sedan:
Often cited by automotive publications for its bold styling and strong performance, particularly the HEMI variant.
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