Tu carrito
😊 Product added to cart successfully   Product removed to cart successfully
¡Su cesta está vacía!
Seguir comprando
1 de 5

Chrysler Grand Caravan 1996-2005 Factory Service Manual

Precio habitual
$16.99
Precio de venta
$16.99
Precio habitual
The Chrysler Grand Caravan, a cornerstone of the minivan segment, offered practical family transportation from its NS generation beginning in 1996 through 2005. Built in Windsor, Ontario, Canada, this front-wheel-drive...
26 people are viewing this right now
Tipo: Car
Proveedor:
SKU: 69069
Chrysler Grand Caravan 1996-2005 Factory Service ManualChrysler Grand Caravan 1996-2005 Factory Service ManualChrysler Grand Caravan 1996-2005 Factory Service ManualChrysler Grand Caravan 1996-2005 Factory Service Manual
The Chrysler Grand Caravan, a cornerstone of the minivan segment, offered practical family transportation from its NS generation beginning in 1996 through 2005. Built in Windsor, Ontario, Canada, this front-wheel-drive vehicle was available with a selection of V6 engines, including 3.0L, 3.3L, and 3.8L options, paired with automatic transaxles. Known for its spacious interior and versatility, the Grand Caravan was designed to accommodate families and their cargo with ease. The legacy in pioneering the minivan segment provided a strong foundation for this model, which continued to evolve with minor updates and feature enhancements throughout its production years, aiming to provide reliable and comfortable journeys. This comprehensive factory service manual is designed to be an indispensable resource for owners, DIY mechanics, and professional technicians working on Grand Caravan models from 1996 to 2005. It provides detailed, step-by-step repair procedures, general maintenance guidelines, troubleshooting assistance, and essential technical specifications covering all major systems. This includes engine and transmission service, brake systems, electrical and wiring diagrams, suspension, steering, cooling, fuel, emission control, HVAC, chassis, and interior components. The manual's extensive coverage, presented in English, ensures that users have access to the same factory-level information needed to maintain and repair their vehicle effectively and efficiently.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Caravan
Generation:
NS
Generation Years:
1996-2000
Generation Facelift:
2001-2007 (shared platform for Grand Caravan)
Codes
Chassis Code:
GS
👋 Introduction
Market Position
Target Audience:
Vehicle Owners, DIY Mechanics, Professional Technicians
Competitive Analysis
Manual Authenticity:
Genuine Factory Service Manuals (Not 3rd party)
Key Features
Completeness:
COMPLETE official full factory service repair manual
Searchability:
Searchable PDF for quick information retrieval
Cost Savings:
Enables DIY servicing, saving $50-$60 per hour on labor costs
Information Source:
Provides same information as professional technicians
📋 Manual Details
Coverage Areas
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Pages:
Extensive (Hundreds of pages)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission Control System:
Yes
Heating Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes (Advanced guide included)
Periodic Lubrication:
Yes
Repair Procedures:
Yes (Step-by-step, detailed)
Rebuilding Procedures:
Yes
Refurbishing Restoration:
Yes
Technical Depth
Depth:
Comprehensive (Factory trained technician level)
Illustrations Diagrams:
Yes (Includes illustrations, drawings, and photos)
Diagnostic Procedures:
Yes (All diagnostic procedures covered)
Special Tools:
Likely detailed (Implied by factory FSM)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable (Entire manual or specific pages)
Resolution:
High Resolution
Binding Type
Binding:
Digital (Printable at user's discretion)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader Software:
Adobe PDF Reader
Operating Systems:
Windows, macOS
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L (2972cc) SOHC V6 (12 valve) Vulcan; 3.3L (3301cc) OHV V6 (12 valve) ERE (or EGA); 3.8L (3778cc) OHV V6 (12 valve) LSE
Performance
Horsepower 3.0L:
Approx. 150 hp @ 5000 rpm
Torque 3.0L:
Approx. 170 lb-ft @ 3200 rpm
Horsepower 3.3L:
Approx. 175 hp @ 5200 rpm
Torque 3.3L:
Approx. 205 lb-ft @ 3200 rpm
Horsepower 3.8L:
Approx. 180 hp @ 4400 rpm
Torque 3.8L:
Approx. 230 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Internals
Cylinder Block Material:
Cast Iron
Cylinder Head Material:
Aluminum
Timing Drive:
Timing Chain (3.0L Vulcan, 3.3L/3.8L OHV)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Optional
Transmission Variants:
A604 (4-speed automatic) for 3.0L; 42LE (4-speed automatic) for 3.3L and 3.8L
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Styles:
Minivan
Wheelbase:
Approx. 112.1 inches
Length:
Approx. 193.1 - 196.5 inches (depending on year/trim)
Width:
Approx. 72.0 - 73.5 inches
Height:
Approx. 67.6 - 68.5 inches
Weights
Curb Weight:
Approx. 3,700 - 4,200 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Could vary by year, generally fair to good ratings for the era.
NHTSA Front Impact Passenger:
Could vary by year, generally fair to good ratings for the era.
Active Features
ABS:
Standard on many models, optional on some early trims
Traction Control:
Optional on some higher trims, particularly later years
Passive Features
Airbags Driver Passenger:
Standard dual front airbags
Child Seat Anchors:
LATCH system available on later models
💡 Technology Features
Infotainment
Audio System:
Various factory radio options, including cassette players and CD players, some with premium speaker systems.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Onboard Diagnostics:
OBD-II compliant starting from 1996, allowing for electronic diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Spark Plug Replacement:
Generally around 100,000 miles for platinum/iridium plugs (check specific engine). Original plugs may have shorter intervals.
Timing Belt Chain Replacement:
Timing chain is generally considered maintenance-free for the life of the engine. If timing belt were applicable (which it is not for these engines), it would be critical.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is common, but always verify specific engine requirement (refer to manual for exact API service classification).
Transmission Fluid Type:
Chrysler ATF+4 (or equivalent specification, e.g., MS-9602) for later models, ATF+3 for earlier models. Crucial to use correct type.
Coolant Type:
Chrysler long-life antifreeze/coolant (typically 50/50 mix with distilled water). Verify color specification.
Known Issues
Transmission Issues:
Some early transmissions (e.g., A604) were known for occasional rough shifting or solenoid issues. Periodic fluid and filter changes are vital.
Power Steering Leaks:
Can develop leaks from hoses or the pump over time.
Heating And Cooling System:
Heater cores can leak, and A/C evaporator issues are not uncommon with age.
Ignition System:
Spark plug wires and ignition coils can degrade, leading to misfires.
Body And Interior:
Interior trim can become loose, and power sliding doors/windows may require adjustment or repair.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is widely credited with inventing the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in the early 1980s. The Grand Caravan served as the upscale Chrysler-branded version.
Model Evolution
Generation Ns Introduction:
The NS generation debuted for the 1996 model year, marking a significant redesign with a smoother, more aerodynamic body style and improved interior packaging. It shared its platform with the Dodge Caravan and Plymouth Voyager.
Post 2000 Facelift:
While the core platform remained similar, minor updates and refreshes occurred between 2001-2007, including styling tweaks and feature additions, though the manual specifically covers up to 2005 for the Grand Caravan.
Production
Manufacturing Locations:
Windsor, Ontario, Canada (Chrysler Canada Inc.)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The original Caravan/Voyager platform received multiple '10 Best' awards from Car and Driver in its early years, setting the standard for the minivan segment. While specific awards for the Grand Caravan 1996-2005 aren't universally cited in the same way, it benefited from the established reputation.
Sale

Unavailable

Sold Out