The Chrysler Grand Caravan, a significant vehicle in the minivan segment, was first introduced by Chrysler, a brand renowned for pioneering the minivan market. This particular model, from the 2003 model year, belongs to the RS generation, building on a legacy of family-oriented transportation. Designed for versatility and practicality, it offers seating for up to seven passengers and substantial cargo capacity, making it ideal for families and everyday use. Its engineering quality and reliability have been a cornerstone of its market presence, consistently ranking among best-selling vehicles.
This Factory Service Repair Manual provides comprehensive guidance for the 2003 Chrysler Grand Caravan, covering all styles. It is an invaluable resource for vehicle owners, DIY mechanics, and professional technicians alike. The manual details general maintenance, engine and transmission service, brake system, electrical systems, suspension, steering, cooling, fuel systems, and more. With hundreds of pages of detailed, step-by-step repair procedures, advanced troubleshooting guides, and critical notes, this manual empowers users to perform complete repairs, maintenance, and rebuilds, ensuring the longevity and optimal performance of their Grand Caravan.
Platform Code:
NS (Second Generation)
Target Audience:
Vehicle owners, DIY mechanics, professional technicians
Authenticity:
Actual Genuine Repair Service Factory Manuals, not 3rd party
Usability:
Easy to use, searchable, printable
Content Format:
Hundreds of pages, detailed illustrations, diagrams, photos
Estimated Page Count:
Hundreds of pages
Type:
Factory Service Repair Manual
General Maintenance:
True
Engine Service Repair:
True
Transmission Service Repair:
True
Periodic Lubrication:
True
Fuel Injection Fuel System:
True
Heater Air Conditioning:
True
Engine Control System:
True
Repair Procedures:
Detailed, step-by-step
Diagnostic Procedures:
Advanced troubleshooting guide
Depth:
Complete repair, maintenance, rebuild, refurbish, restore
Professional Level:
Same information as professional technicians and mechanics
Illustration Detail:
Includes detailed illustrations, drawings, and photos for all procedures.
Critical Information:
Includes notes, cautions, and warnings throughout each chapter.
Instruction Type:
Numbered instructions, detailed substeps.
Printable:
Printable without any restriction
Binding:
Not applicable (digital download)
Paper Type:
Not applicable (digital download)
Reader Requirement:
Adobe PDF Reader
Operating Systems:
All PC based Windows OS and Mac
Engine Options:
Likely 3.3L V6 (EGA) and 3.8L V6 (L32) - Manual covers both
Horsepower Torque Details:
Refer to manual for specific engine variant data
Fuel Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Engine Oil Specification:
Refer to manual for specific viscosity (e.g., SAE 5W-30)
Spark Plug Type:
Refer to manual for specific part numbers and gap specifications
Transmission Type:
4-speed automatic (41TE/42LE)
Optional Transmissions:
Not applicable for 2003 Grand Caravan
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Refer to manual for specific fill capacity
Seating Capacity:
7 passengers
Cargo Volume:
Approximately 144.2 cu ft (max with rear seats removed)
Curb Weight:
Varies by trim and configuration (approx. 4,000 - 4,300 lbs)
NHTSA Frontal Crash Rating Driver:
4 stars (for 2003 model year)
NHTSA Frontal Crash Rating Passenger:
4 stars (for 2003 model year)
NHTSA Side Impact Rating Front Seat:
5 stars (for 2003 model year)
NHTSA Side Impact Rating Rear Seat:
5 stars (for 2003 model year)
ABS:
Standard on most trims
Airbags:
Standard front airbags, optional side airbags
Seat Belts:
3-point seat belts for all occupants
Audio System:
Factory AM/FM stereo with CD player, optional cassette player, and rear entertainment system.
Power Outlets:
12V accessory outlets
Oil Change Interval:
Refer to manual, typically 3,000-7,500 miles depending on oil type and driving conditions.
Transmission Fluid Change Interval:
Refer to manual, typically every 30,000-60,000 miles under normal use.
Coolant Flush Interval:
Refer to manual, typically every 30,000-100,000 miles depending on coolant type.
Power Steering Fluid:
Refer to manual for specific type (likely Mopar power steering fluid or equivalent).
Common Problems:
Transmission issues (especially the 41TE/42LE), power window regulators, HVAC blend door actuators, rust on body panels, early ignition coil failure.
Chrysler Minivans:
Pioneering the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984.
Grand Caravan Generation:
NS (Second Generation) - 1996-2000; RS (Third Generation) - 2001-2007. The 2003 model is part of the RS generation.
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (for certain periods/models)
Segment Dominance:
Chrysler minivans consistently ranked among best-selling vehicles in the segment for years.