Chrysler Grand Caravan 2004 Factory Service Repair Manual

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Tipo: Car

Proveedor:

SKU: 79149

Etiquetas: 2004 Car Cars Chrysler Grand Caravan

Variantes de producto

Descripción

The Chrysler Grand Caravan, a versatile minivan from the 2004 model year, represents the second generation facelift of the NS platform. Known for its practicality and family-oriented design, this vehicle was engineered for reliability and ease of use. It offered a comfortable and spacious interior, making it a popular choice for daily commutes and longer journeys. The Grand Caravan was assembled in Windsor, Ontario, Canada, and consistently ranked among the top minivans for its segment in practicality and family utility during its production era. This comprehensive factory service repair manual provides detailed guidance for maintaining and repairing your Chrysler Grand Caravan. It covers all styles and offers in-depth information on engine service and repair, transmission service and repair, brake systems, electrical systems, suspension, cooling systems, fuel injection, and more. The manual includes step-by-step repair procedures, advanced troubleshooting guides, and all necessary illustrations and diagrams, enabling owners and technicians to perform maintenance and repairs effectively, potentially saving on labor costs.

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Grand Caravan

Year:

Codes

Platform:

NS (2nd Generation Facelift)

👋 Introduction

Market Position

Target Audience:

Owners and DIY Mechanics

Competitive Analysis

Vs 3Rd Party:

Actual Genuine Repair Service Factory Manuals, Not 3rd Party

Key Features

Benefit:

Save $50-$60 per hour on shop labor costs

Search Functionality:

Searchable for easy information retrieval

Illustrations:

Includes all necessary illustrations, diagrams, and photos

Instructions Format:

Numbered instructions, substeps, notes, cautions, warnings

📋 Manual Details

Coverage Areas

Coverage:

All Styles Covered, Complete Official Full Factory Service Repair Manual

Page Count

Estimated Pages:

Hundreds (exact count not specified, but implies comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Wiring Diagram:

Included

Electrical System:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Heater Air Conditional HVAC:

Included

Engine Control System ECM PCM:

Included

Chassis Body:

Included

Restraint System Airbags:

Included

Interior:

Included

Differential Drive:

Included

Axle:

Included

Procedures Included

General Maintenance:

Included

Troubleshooting:

Included (Advanced Troubleshooting Guide)

Repair Procedures:

Included (Step-by-step)

Rebuild Refurbish Restore:

Included

Technical Depth

Depth:

Comprehensive (Factory Trained Technician Level)

📊 Manual Specifications

File Format

Quality:

High Resolution

Print Quality

Printability:

Fully Printable (Entire Manual or Specific Pages)

Binding Type

Binding:

N/A (Digital Download, Printable)

Paper Type

Paper Type:

N/A (Digital Download, Printable)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.3L V6 OHV 12V (EGA), 3.8L V6 OHV 12V (L32) - Not explicitly stated but common for the model year. Manual likely covers both.

Performance

Horsepower 3.3L:

Approx. 180 hp @ 4800 rpm (for context, not direct manual spec)

Torque 3.3L:

Approx. 205 lb-ft @ 3200 rpm (for context, not direct manual spec)

Horsepower 3.8L:

Approx. 205 hp @ 5000 rpm (for context, not direct manual spec)

Torque 3.8L:

Approx. 240 lb-ft @ 3200 rpm (for context, not direct manual spec)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transaxle (e.g., 41TE, 42LE)

Optional

Transmission Options:

Not specified for 2004, typically automatic for this model.

Features

Transmission Coverage:

Service/Repair of Automatic Transaxle

📐 Dimensions

Exterior

Body Style:

Minivan

Weights

Curb Weight:

Approx. 4,000 - 4,300 lbs (Varies by engine and trim) - Manual would contain exact specs.

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-Star (for 2004 model year)

NHTSA Frontal Passenger:

5-Star (for 2004 model year)

IIHS Moderate Overlap Frontal:

Good (for 2004 model year)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional/Standard on some trims

Passive Features

Airbags:

Frontal airbags, optional side airbags

Restraint System Coverage:

Manual covers Restraint System diagnostics and repair

💡 Technology Features

Infotainment

Audio Options:

AM/FM Radio, CD Player, Cassette Player (optional) - Availability varies by trim.

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Features:

Power windows, power locks, power mirrors

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific intervals based on driving conditions (typically 3,000-7,500 miles)

Spark Plugs:

Refer to manual for replacement intervals (e.g., 100,000 miles for iridium plugs)

Fluid Specifications

Engine Oil:

Refer to manual for exact specification (e.g., SAE 5W-30, meeting Chrysler MS-6395)

Transmission Fluid:

Refer to manual for exact specification (e.g., ATF+4, MS-9602)

Coolant:

Refer to manual for exact specification (e.g., HOAT, MS-9769)

Known Issues

Common Problems Summary:

Potential issues include automatic transmission problems (e.g., solenoid pack failure), power window/lock failures, HVAC blower motor issues, EGR valve clogging. Manual provides detailed diagnostics.

📚 Vehicle History

Brand Heritage

Brand:

Chrysler (Stellantis formerly Fiat Chrysler Automobiles, DaimlerChrysler)

Model Evolution

Generation:

Second Generation (NS), 2001-2007 (2004 is a facelift year)

Production

Assembly Location:

Windsor, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Segment Ranking:

Consistently ranked among the top minivans for practicality and family use in its era.