Target Audience:
Families, individuals requiring large passenger and cargo capacity.
Key Competitors:
Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Kia Sedona, Mazda MPV.
Chrysler Strengths:
Spacious interior, Stow 'n Go seating (on some trims, though more prominent in later generations), comfortable ride, generally robust powertrain options.
Benefit To Owner:
Empowers owners to perform maintenance, diagnose issues, and conduct repairs, saving on labor costs and improving vehicle longevity.
Benefit To Technician:
Provides official, accurate, and comprehensive data crucial for efficient and correct repairs.
Primary Coverage:
Complete Factory Service Repair
Secondary Coverage:
Diagnostics, Troubleshooting, Maintenance, Repair, Overhaul
Estimated Pages:
Hundreds (specific count varies by edition and specific model configurations)
Type:
Factory Service Manual (FSM) / Repair Manual
Type Detail:
Official Factory Service Manual (FSM), containing all information used by dealership technicians.
Powertrain:
Engine (3.3L, 3.8L V6), Transmission (4-speed Automatic), Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic, Parking), Wheels & Tires
Electrical:
Power Distribution, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories (Doors, Seats, Windows), Immobilizer, Body Control Module (BCM)
Body:
Interior Trim, Exterior Panels, Doors, Hood, Liftgate, Glass, Seats, HVAC Ducts, Body Sealing
Maintenance:
Scheduled Maintenance (oil changes, filter replacements, fluid checks), Tune-ups
Diagnostics:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing
Repair:
Engine Mechanical, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Overhaul Rebuild:
Detailed overhaul procedures for major components (e.g., engine, transmission)
Depth:
Comprehensive: from basic fluid checks and filter replacements to complex engine and transmission rebuilds and advanced electrical diagnostics.
Searchability:
Likely searchable text, enabling quick navigation to specific topics.
Printability:
Designed to be printable by the user for convenient workshop use.
Binding:
N/A (Digital Download - PDF)
Paper Quality:
N/A (Digital Download - PDF)
Engine Code 1:
EGH (3.3L V6 OHV)
Engine Code 2:
EGJ (3.8L V6 OHV)
Displacement 3 3L:
3.3 Liters (3301 cc)
Horsepower 3 3L:
Approx. 170-180 hp @ 5000 rpm
Torque 3 3L:
Approx. 205-215 lb-ft @ 3200 rpm
Displacement 3 8L:
3.8 Liters (3778 cc)
Horsepower 3 8L:
Approx. 190-200 hp @ 5000 rpm
Torque 3 8L:
Approx. 230-245 lb-ft @ 3200 rpm
Induction Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Layout:
V-Engine (60-degree bank angle)
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Transmission Type:
4-speed Automatic Transaxle
Transmission Code 1:
41TE (for 3.3L and 3.8L engines)
Transmission Features:
Electronically controlled, adaptive shifting, TorqueFlite heritage.
Transmission Fluid Type:
ATF+4 (Chrysler specification Automatic Transmission Fluid, Type 9602)
Length:
Approx. 196.3 inches
Width:
Approx. 78.5 inches
Height:
Approx. 69.7 inches
Wheelbase:
Approx. 121.1 inches
Seating Capacity:
7 passengers (typically 2-2-3 configuration)
Cargo Volume Behind 3Rd Row:
Approx. 25.7 cu ft
Cargo Volume With 3Rd Row Folded:
Approx. 76.1 cu ft
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 137.5 cu ft
Curb Weight:
Approx. 4,300 - 4,500 lbs (depending on configuration)
Towing Capacity:
Typically rated up to 3,500 lbs (with optional towing package)
NHTSA Front Impact Driver:
4/5 Stars (2005 models tested)
NHTSA Front Impact Passenger:
4/5 Stars (2005 models tested)
NHTSA Side Impact Front Seat:
5/5 Stars (2005 models tested)
NHTSA Side Impact Rear Seat:
5/5 Stars (2005 models tested)
IIHS Frontal Offset:
Good (for models tested)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (TCS) or standard on some higher trims.
Airbags Front:
Driver and front-passenger airbags
Airbags Side:
Optional/available front and rear side curtain airbags on select models.
Seatbelts:
3-point seatbelts for all seating positions, front seat pretensioners.
Audio System:
Factory AM/FM/CD player, optional premium audio systems, rear-seat entertainment options available.
Navigation:
Optional factory navigation system available on higher trim levels.
Cruise Control:
Standard cruise control system.
Parking Assistance:
Optional rear park assist sensors available on some models.
Auxiliary Input:
Rarely standard on these models; aftermarket solutions often required for modern aux/USB connectivity.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for platinum or iridium plugs.
Coolant Flush:
Every 30,000-60,000 miles or 2-5 years.
Engine Oil Type:
SAE 5W-30 (preferred) or SAE 10W-30. Check owner's manual for specific viscosity based on temperature.
Engine Oil Capacity:
Approx. 4.5 quarts (with filter) for 3.3L/3.8L V6.
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Concern:
Occasional issues with the 41TE transmission, particularly solenoids, torque converter clutch, and fluid leaks, can occur with age and mileage. Regular fluid changes are critical.
Power Sliding Doors:
Mechanisms for power sliding doors and liftgate can require maintenance or repair due to wear and tear on motors, cables, and rollers.
Suspension Wear:
Common wear items include ball joints, tie rod ends, struts, and sway bar links due to the vehicle's weight and typical usage.
Evaporative Emissions System:
EVAP system leaks (e.g., faulty vent solenoid, cracked hoses) can trigger check engine lights.
Chrysler Legacy:
Chrysler has a long history of innovation in the minivan segment, often credited with popularizing the concept.
Generation Nickname:
Third Generation (NS) Facelift / Fourth Generation (RS) in some markets
Previous Generation Design:
Built upon the foundation of the highly successful Dodge Caravan/Plymouth Voyager.
Facelift Changes:
This generation saw styling updates, interior refinements, and powertrain improvements over earlier versions.
Manufacturing Location:
Windsor, Ontario, Canada (primarily)
Production Span:
2001-2007 (for this specific iteration, building on the NS platform).
Consumer Reports Ratings:
Ratings varied by year and specific model; common areas of concern often included transmission reliability and some interior components. Check specific year reviews.
Jd Power Ratings:
Generally received average to below-average ratings in some initial quality and dependability studies during this period.
Epa Fuel Economy City:
Approx. 16-17 MPG (Varies by engine, check specific year EPA ratings)
Epa Fuel Economy Highway:
Approx. 22-23 MPG (Varies by engine, check specific year EPA ratings)