Target Audience:
Automotive technicians, DIY enthusiasts, and owners seeking detailed repair and maintenance information for their Chrysler Grand Voyager.
Value Proposition:
Provides dealer-level service information, enabling cost savings and professional-quality repairs for owners.
Manual Purpose:
To help owners and technicians build and maintain a reputation for quality service by providing comprehensive repair instructions.
Information Reliability:
Stated to contain the most reliable information, with an endeavor to ensure accuracy.
Do It Yourself Benefit:
Explicitly promotes DIY maintenance and repair to save money on labor and overhead costs incurred at a dealership.
Engine Mechanical:
Engine overhaul, disassembly, assembly, tune-ups, lubrication system.
Fuel System:
Fuel system components, operation, and repair.
Ignition System:
Ignition system diagnosis and repair.
Exhaust System:
Detailed coverage of the exhaust system, including catalytic converter, mufflers, pipes, and hangers.
Electrical System:
Complete electrical system diagnosis, wiring diagrams, and component repair.
Body:
Body repair procedures, panel removal/installation.
Transmission Mechanical:
Transmission disassembly, assembly, and repair.
Braking System:
The manual would include comprehensive information on the braking system, including disc/drum configurations, hydraulic systems, and ABS.
Suspension Steering:
Coverage of suspension components (struts, control arms, bushings) and steering systems (power steering) for diagnosis and repair.
HVAC System:
Procedures for diagnosing and repairing the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling.
Maintenance:
Routine maintenance procedures and schedules.
Removal Installation:
Step-by-step removal and installation of major components.
Disassembly Assembly:
Detailed procedures for component disassembly and reassembly.
Troubleshooting:
Diagnostic procedures for identifying and resolving issues.
Torque Specifications:
Emphasizes the importance of using a torque wrench to ensure fasteners are tightened according to specifications, indicating that torque values are provided.
Depth Of Coverage:
Covers general automobile practices and emphasizes special aspects of the Grand Voyager, enabling professional-level repairs.
Proprietary Components:
Includes instructions for proprietary components and guidance on understanding their functions.
Diagnostic Tools Mention:
References special tools by Chrysler part numbers, highlighting the need for specialized equipment for certain diagnostics and repairs.
Accuracy Statement:
The manual states 'We have endeavored to ensure the accuracy of the information in this PDF manual.'
Engine Options:
Likely includes 3.3L V6 (EGA) and 3.8L V6 (L32) gasoline engines, common for this model and era. Specific engine codes and variants detailed within the manual.
Engine Performance Details:
The manual covers tune-ups, which implies detailed specifications for horsepower, torque, and fuel delivery that would be crucial for optimal performance.
Fuel System Type:
Likely sequential multi-port fuel injection (MPI) systems, detailed in the manual for repair and maintenance.
Lubrication System Coverage:
Detailed coverage of the engine lubrication system, including oil pump, oil filter, and lubrication passages.
Standard Transmission:
Automatic Transmission (likely 4-speed automatic like 41TE or 42LE variants).
Optional Transmission:
Not typically offered with manual transmissions during this generation.
Transmission Features:
The manual includes extensive information on transmission disassembly and overhaul, indicating detailed coverage of its internal components and operation.
Wheelbase:
Approximately 119.4 inches (specifics may vary by trim/options and are detailed in the manual).
Overall Length:
Approximately 199.5 - 201.0 inches (specifics may vary by trim/options and are detailed in the manual).
Cargo Volume:
Significant cargo capacity, typical of minivans, with seat configurations impacting volume. Detailed specifications likely in the manual.
Curb Weight:
Ranges typically from 4,000 to 4,500 lbs, depending on engine and configuration. Exact figures would be in the manual.
NHTSA Ratings:
Safety ratings from NHTSA for the 2002-2004 Grand Voyager would be available, covering frontal, side, and rollover tests. Specific results would be detailed in the manual if they were part of official documentation.
Active Safety Features:
ABS (Anti-lock Braking System), Traction Control (often optional or on higher trims). The manual would cover the operation and diagnosis of these systems.
Passive Safety Features:
Front airbags, optional side airbags, seatbelt pre-tensioners, reinforced body structure. The manual would cover their function and repair.
Infotainment Features:
Available features for this generation might include AM/FM stereo with CD player, optional rear entertainment system (DVD player), and cassette player. Manual would detail their operation and basic troubleshooting.
Driver Assistance Systems:
Limited driver assistance systems typical for the era. Primary electronic aids would be ABS and traction control. Manual will focus on their function and diagnostics.
Connectivity Options:
Basic connectivity, potentially including power outlets. No advanced Bluetooth or USB connectivity typically found in this era. Manual covers vehicle electrical system.
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months for conventional oil; longer intervals with synthetic oil. The manual will provide exact intervals based on driving conditions and fluid type.
Tune Up Interval:
Spark plug replacement typically around 100,000 miles, but subject to specific engine and plug type. Manual will specify.
Engine Oil Specification:
Likely SAE 5W-30 synthetic blend or full synthetic oil. The manual will specify the exact API service category and viscosity grade.
Transmission Fluid Specification:
Chrysler ATF+4 (Automatic Transmission Fluid type 4). The manual will confirm this and provide capacity.
Coolant Specification:
Likely a 50/50 mix of HOAT (Hybrid Organic Acid Technology) coolant or a compatible Mopar coolant. Manual will specify.
Common Issues:
Potential issues include transmission solenoid/valve body problems, EGR valve issues, power sliding door malfunctions, and rear heater core leaks. The manual will provide diagnostic and repair procedures for these.
Oil Filter Part Number:
Specific part numbers would be listed in the manual, but common aftermarket equivalents include PF47, M1-210, etc. (verify within manual).
Air Filter Part Number:
Specific part numbers would be listed in the manual, but common aftermarket equivalents include A35170, CA8772, etc. (verify within manual).
Chrysler Heritage:
Chrysler is a pioneering brand in the minivan segment, having introduced the first purpose-built minivan in the 1980s.
Grand Voyager Evolution:
The Grand Voyager is an extended-wheelbase version of the Voyager, offering more interior space. This generation (RS/RG) saw updates in styling, features, and powertrains compared to its predecessors.
Production Locations:
Typically produced in North America, with specific plants for this generation including Windsor, Ontario, Canada.
Model Recognition:
The Dodge/Chrysler minivans (including the Grand Voyager) were consistently recognized as leaders in their segment during this period, often praised for space, versatility, and ride comfort.
Consumer Ratings:
Consumer satisfaction reports and reviews from publications like Consumer Reports would reflect its strengths and weaknesses. The manual aids in addressing potential weaknesses.
