Target Audience:
Do-it-yourself (DIY) enthusiasts and experienced professional mechanics
Value Proposition:
Inexpensive way to keep the vehicle working properly, providing comprehensive information for all repair and service needs.
Instructional Clarity:
Numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets for precise part identification.
Navigation:
Numbered table of contents for fast information retrieval.
Safety Information:
Notes, cautions, and warnings integrated throughout each chapter to highlight critical information.
Electrical Diagnostics:
Combined troubleshooting procedures with detailed wiring diagrams for easy electrical system diagnosis and repair.
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Automatic transmission, drivetrain components (axles, driveshafts, differentials)
Chassis:
Suspension system (front and rear), steering system, braking system (ABS included), wheels and tires
Body:
Body construction, exterior trim, doors, glass, interior trim, HVAC system, power accessories (windows, locks, seats)
Electrical:
Charging system, starting system, lighting, instrument cluster, comfort and convenience systems, infotainment system wiring, body control modules (BCM), engine control modules (ECM)
Maintenance Tasks:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement, brake pad replacement
Repair Procedures:
Complete disassembly and reassembly of major components, engine rebuilds, transmission service, brake caliper replacement, suspension component replacement, HVAC system repairs
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, electrical system diagnosis
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Diagnostic Capability:
Advanced diagnostics, including wiring diagrams and troubleshooting flowcharts for electrical systems
Repair Detail Level:
Step-by-step instructions with detailed substeps, accompanied by hundreds of photos and illustrations for clarity
Rebuild Procedures:
Covers complete disassembly of the vehicle, implying the potential for full component rebuilds
Engine Options 2002:
Likely 3.3L V6 (EGA) or 3.8L V6 (L32), common for the model year and generation.
Horsepower Range:
Typically 150-180 HP depending on engine option.
Torque Range:
Typically 180-200 lb-ft depending on engine option.
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Coolant Type Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically purple or orange.
Engine Oil Specification:
SAE 5W-30 API certified.
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe service intervals.
Transmission Type Standard:
4-speed Automatic Transmission (41TE/42LE)
Transmission Type Optional:
N/A for 2002 Grand Voyager (All-wheel drive not typically offered in this generation).
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Transmission Fluid Capacity:
Approximately 4.5-5.5 quarts (dry fill). Specific capacity will be detailed in the manual for various service procedures.
Length Approximate:
Approximately 195-200 inches (depending on specific configuration).
Width Approximate:
Approximately 72-73 inches.
Height Approximate:
Approximately 68-69 inches.
Curb Weight Range:
Approximately 4,200 - 4,500 lbs.
Cargo Volume Behind 3Rd Row:
Approximately 20-30 cubic feet.
Cargo Volume Max With Seats Removed:
Over 140 cubic feet.
NHTSA Rollover Resistance Rating 2002:
Likely 3 or 4 out of 5 stars (specific year rating may vary slightly, but typical for minivans of this era).
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) may be available on some trims.
Airbags:
Front driver and passenger airbags. Optional side curtain airbags or front-seat mounted side airbags may be available on higher trims.
Seat Belts:
Three-point seat belts for all seating positions. Integrated child seat anchors (LATCH) likely standard.
Audio System Options:
Factory AM/FM/CD player, optional CD/cassette combination, and available premium Infinity sound systems.
Rear Entertainment:
Optional rear-seat entertainment system with a flip-down screen and audio jacks.
Cruise Control:
Standard cruise control.
Power Accessories:
Power windows, power door locks, power sliding doors (on some trims), and power liftgate (less common on this year but possible).
Transmission Fluid Change:
Typically recommended every 30,000 - 60,000 miles, depending on driving conditions. Refer to manual for precise intervals and specific procedure.
Engine Air Filter Replacement:
Recommended every 15,000 - 30,000 miles or as needed based on driving environment (dusty conditions require more frequent changes).
Spark Plug Replacement:
Platinum or Iridium plugs usually last 60,000 - 100,000 miles. Refer to manual for specific plug type and interval.
Power Steering Fluid:
ATF+4 or a designated Mopar power steering fluid.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap or manual for precise specification).
Common Powertrain Issues:
Potential for transmission solenoid issues, engine mounts, and occasional coolant leaks.
Common Chassis Issues:
Wear on suspension components (ball joints, tie rods), potential for rear axle bearing noise.
Common Electrical Issues:
Power window motors, body control module glitches, and intermittent sensor failures.
Chrysler Minivan Legacy:
Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s, setting the standard for family vehicles.
Grand Voyager Positioning:
The Grand Voyager was typically positioned as the premium, longer-wheelbase version of the Voyager/Caravan, offering more interior space and amenities.
Generation 2002:
This model year falls within the second generation of Chrysler minivans (RS platform), produced from 1996 to 2000. However, the prompt specifies 2002, indicating a potential carryover or a later model year associated with the RS platform in some markets or a slight update.
Consumer Ratings:
While specific awards for the 2002 model may not be readily available without deep archival research, Chrysler minivans of this era were consistently popular and well-regarded for their practicality and family-friendly features, often receiving good marks in consumer satisfaction surveys for their segment.
Initial Quality Rankings:
Models from this generation generally performed moderately in initial quality surveys, with some areas of excellence in packaging and utility, though powertrain and electrical systems sometimes received mixed reviews.
