The Chrysler Neon, specifically the Second Generation (PL) models produced between 2002 and 2005, offered a blend of practicality and spirited performance, making it a notable entry in its segment. Manufactured in Belvidere, Illinois, USA, this generation featured a wheelbase of 2642 mm (104.0 inches) and was available in both Sedan and Coupe body styles, with exterior dimensions tailored to each. The Neon was equipped with front airbags as standard, with optional side airbags and three-point seatbelts, and some trims offered Anti-lock Braking System (ABS). While receiving mixed reviews, its value proposition and spirited driving characteristics in certain configurations were often highlighted.
This comprehensive workshop repair service manual provides detailed guidance for the maintenance and repair of all Chrysler Neon models from 2002 to 2005, covering all engines, trims, and transmissions. The manual encompasses a wide array of systems, including engine service, transmission repair, brakes, electrical systems, suspension, steering, cooling, fuel systems, and chassis/body work. It offers detailed substeps, numbered instructions, critical notes, cautions, warnings, and illustrations to assist DIY enthusiasts, independent repair shops, and professional technicians. This resource is designed to facilitate accurate diagnostics, troubleshooting, and repair procedures, ensuring optimal performance and longevity of the vehicle.
Generation:
Second Generation (PL)
Model Years Covered:
2002, 2003, 2004, 2005
Target Audience:
DIY enthusiasts, independent repair shops, and Chrysler Neon owners seeking to perform maintenance and repairs.
Manual Type Advantage:
Official factory manual equivalent, offering comprehensive and accurate information not always found in generic guides.
Value Proposition:
Significant cost savings on repair bills by enabling self-service for maintenance and repairs.
Preparedness:
Essential resource for owners to be prepared for inevitable maintenance and repair needs.
Accessibility:
Instant download for immediate access to repair information.
All Models Engines Trims Transmissions:
Yes
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as comprehensive)
Type:
Workshop Repair Service Manual
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Periodic Lubrication:
Yes
Fuel Injection Fuel System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Diagnostic Procedures:
Yes
Depth:
Professional Technician Level (same as used in repair shops)
Detail Level:
Detailed substeps, numbered instructions, critical notes, cautions, and warnings
Illustrations:
Detailed illustrations, drawings, photos, and enlarged insets
Printable:
Full Printable
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Engine Options:
Covered All Engines for 2002-2005 Neon models.
Horsepower Torque:
Detailed specifications for all applicable engine variants will be included in the manual.
Fuel Delivery:
Fuel Injection and Fuel System diagnostics and repair procedures.
Engine Control System:
Comprehensive coverage of Engine Control System (ECM/PCM) diagnostics and repair.
Manual Transmission:
Yes, coverage for manual transmissions.
Automatic Transmission:
Yes, coverage for automatic transmissions.
Transmission Service Repair:
Complete service and repair procedures for all transmission types.
Wheelbase:
2642 mm (104.0 inches) for Sedan and Coupe models.
Length:
4392 mm (172.9 inches) for Sedan, 4338 mm (170.8 inches) for Coupe.
Width:
1740 mm (68.5 inches).
Height:
1420 mm (55.9 inches) for Sedan, 1379 mm (54.3 inches) for Coupe.
Curb Weight:
Approximately 1200-1300 kg (2645-2866 lbs) depending on configuration.
NHTSA Front Impact Driver:
4 Stars (2002-2004 models).
NHTSA Front Impact Passenger:
4 Stars (2002-2004 models).
Airbags:
Front airbags (standard), optional side airbags.
Seatbelts:
Three-point front and rear seatbelts with pretensioners.
ABS:
Anti-lock Braking System (ABS) available on some trims.
Audio System:
Factory AM/FM/CD player, optional premium audio systems available.
Cruise Control:
Standard on most trims.
Power Windows Locks:
Available on higher trims, power accessories coverage included in manual.
Oil Change Interval:
Refer to manual for specific recommendations based on engine and driving conditions, typically every 5,000-7,500 miles or 6 months.
Coolant Change:
Refer to manual for recommended intervals, typically every 30,000-50,000 miles or 2-3 years.
Spark Plugs:
Refer to manual for recommended replacement intervals, often around 100,000 miles for platinum or iridium plugs.
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 5W-30, 5W-20) and API service classification.
Coolant Type:
Chrysler specific OAT (Organic Additive Technology) coolant (e.g., Mopar Antifreeze/Coolant).
Transmission Fluid Type:
ATF+4 for automatic transmissions; manual transmission fluid type specified in manual.
Transmission Issues:
Some models may experience issues with automatic transmission clutch packs or solenoid failure.
Engine Issues:
Potential for intake manifold gasket leaks, oil pan gasket leaks, and occasional issues with the ignition coil pack.
Electrical Issues:
Intermittent electrical issues can arise, often related to ground points or wiring harnesses.
Oil Filter:
Refer to manual or cross-reference for specific filter part numbers (e.g., Mopar MO-090 or equivalent).
Manufacturer Origin:
Chrysler (American automotive manufacturer).
Second Generation:
The second generation Neon (PL) was introduced for the 2000 model year and continued through 2005, receiving minor updates during its run.
Production Period:
2000-2005 (for this generation).
Manufacturing Locations:
Belvidere, Illinois, USA.
Industry Recognitions:
While the Neon received mixed reviews, it was often praised for its value and spirited performance in certain trims.
