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Chrysler Sebring 2004-2006 Factory Service Repair Manual

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The Chrysler Sebring, manufactured for the 2004, 2005, and 2006 model years, offered a versatile range of body styles to suit diverse needs. This generation of Sebring was designed to...
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SKU: 104570
Chrysler Sebring 2004-2006 Factory Service Repair Manual
The Chrysler Sebring, manufactured for the 2004, 2005, and 2006 model years, offered a versatile range of body styles to suit diverse needs. This generation of Sebring was designed to provide reliable transportation with a focus on passenger comfort and a solid driving experience, featuring available 2.7L and 3.5L V6 engines that delivered capable performance. Notable for its safety, with certain models achieving high ratings in crash tests, the Sebring represented Chrysler's commitment to family-oriented vehicles with a blend of practicality and style. This comprehensive Factory Service Repair Manual, presented in English, provides detailed instructions and technical specifications for all Sebring body styles from 2004 to 2006. It covers essential maintenance procedures, in-depth troubleshooting guides, and step-by-step repair instructions for all major vehicle systems, including the engine, transmission, brakes, electrical systems, suspension, and more. The manual is designed to empower owners and technicians alike, enabling efficient and accurate servicing, repair, and maintenance to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Years Covered:
2004, 2005, 2006
Body Styles Covered:
All
👋 Introduction
Market Position
Manual Authenticity:
Actual Genuine Factory Repair Manuals, not third-party.
Competitive Analysis
Value Proposition:
Enables owners to perform their own servicing and repairs, saving significantly on labor costs.
Key Features
Illustrations Diagrams:
Includes all necessary illustrations, drawings, and photos for clear guidance.
Instruction Format:
Step-by-step instructions with numbered steps, detailed substeps, notes, cautions, and warnings.
Usability:
Easy to use, allowing users to print only the pages needed or the entire manual.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but implied to be comprehensive)
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete diagnostics, maintenance, and repair procedures for all engine options.
Transmission Service Repair:
Detailed procedures for automatic and manual transmissions, including diagnostics and overhaul.
Brake System:
Service, repair, and troubleshooting for ABS, disc and drum brakes, parking brake.
Wiring Diagram:
Comprehensive electrical schematics for all vehicle systems.
Electrical System:
Diagnosis and repair of all electrical components and circuits.
Suspension:
Front and rear suspension components, alignment, and repair.
Periodic Lubrication:
Recommended lubrication points and fluid types for all components.
Steering:
Power steering system diagnosis and repair, steering column components.
Cooling System:
Radiator, thermostat, water pump, hoses, and fan service.
Fuel Injection Fuel System:
Fuel pump, injectors, fuel filter, and fuel tank service.
Emission System:
Diagnosis and repair of emission control devices, OBD-II.
Heater Air Conditional:
HVAC system diagnosis, repair, and refrigerant handling.
Engine Control System:
ECM/PCM diagnostics, sensors, actuators, and ignition system.
Chassis Body:
Frame, body panels, doors, hinges, and glass service.
Restraint System:
Airbag system diagnostics, seatbelt service.
Interior:
Trim, seats, dashboard, and interior component removal/installation.
Differential Drive:
Front-wheel drive axle and differential service.
Axle:
Front axle components and service.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and basic tune-ups.
Troubleshooting:
Advanced diagnostic guides to identify and resolve common and complex problems.
Repair Procedures:
Step-by-step instructions for all repair and replacement tasks.
Rebuilds Restorations:
Detailed procedures for engine, transmission, and major component rebuilds.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
High resolution, printable without restriction.
Searchability:
Searchable via Adobe PDF Reader.
Binding Type
Binding Type:
Digital Download (printable pages).
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Options 2004 2006:
2.7L V6 (EER/EHD), 3.5L V6 (EGG/EGN)
Performance
2.7L V6 Horsepower Approx:
189 hp @ 5800 rpm
2.7L V6 Torque Approx:
190 lb-ft @ 4000 rpm
3.5L V6 Horsepower Approx:
200-225 hp @ 5800-6400 rpm (depending on model year and specific engine code)
3.5L V6 Torque Approx:
215-220 lb-ft @ 4000-4200 rpm (depending on model year and specific engine code)
Fuel System
Fuel Injection Type:
Sequential Multiport Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission Type:
4-speed automatic (40TE/41TE transmission)
Optional
Optional Transmission Type:
Some models/trims may have offered a 5-speed manual (less common for this generation Sebring).
Features
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
📐 Dimensions
Exterior
Wheelbase Coupe Sedan:
107.5 inches (2731 mm)
Wheelbase Convertible:
108.0 inches (2743 mm)
Length Coupe Sedan:
191.1 inches (4854 mm)
Length Convertible:
193.1 inches (4905 mm)
Width:
71.5 inches (1816 mm)
Height Coupe Sedan:
55.5 inches (1410 mm)
Height Convertible:
53.5 inches (1359 mm)
Weights
Curb Weight Approx:
3200 - 3600 lbs (1451 - 1633 kg) depending on body style and engine.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
5 Stars (2004 Sebring Sedan)
NHTSA Front Crash Test Passenger:
5 Stars (2004 Sebring Sedan)
IIHS Front Offset Crash Test:
Good (for models tested during this period, generally well-rated for its class)
Active Features
Anti Lock Brakes:
Standard on most trims.
Passive Features
Airbags:
Front airbags, available side airbags on some models.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium Infinity sound systems available.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Windows Locks:
Standard power accessories on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, depending on oil type and driving conditions (refer to manual for exact specification).
Engine Coolant Flush:
Every 30,000-50,000 miles or 3-4 years (refer to manual for exact specification).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 synthetic blend or full synthetic (API Certified).
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent.
Brake Fluid Type:
DOT 3.
Known Issues
Transmission Slippage:
Some 4-speed automatics (40TE/41TE) can experience slippage due to worn clutch packs or solenoid issues.
Timing Belt Replacement:
The 2.7L V6 uses a timing chain, while some 3.5L V6 engines may use a timing belt. Check specific engine for replacement intervals and procedures.
Window Regulator Failure:
Common issue on convertible models, leading to slow or non-functional power windows.
Suspension Component Wear:
Ball joints, tie rod ends, and bushings can wear over time, leading to clunking noises or poor handling.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing family sedans and coupes, with the Sebring nameplate evolving through various Chrysler models.
Model Evolution
Second Generation Sebring:
The 2001-2006 Sebring represents the second generation, which saw a significant redesign and offered Sedan, Coupe, and Convertible body styles.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards Historical:
Some models received good ratings in NHTSA and IIHS crash tests for their respective model years, indicating a solid structural foundation.
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