Market Position:
A comprehensive DIY and professional workshop resource for the popular Chrysler Voyager minivan.
Competitive Analysis:
This manual offers a level of detail comparable to OEM service manuals, making it an invaluable asset for owners seeking to maintain or repair their vehicle without relying solely on dealerships.
Key Features:
Detailed procedures, clear diagrams, troubleshooting guides, and factory specifications to ensure accurate and effective repairs.
Engine Coverage:
All gasoline engine variants
Transmission Coverage:
Automatic transmission models
Electrical System Coverage:
Complete electrical schematics and troubleshooting
Body And Chassis Coverage:
Body repair, interior components, suspension, steering, brakes
Estimated Page Count:
1500+
Manual Type:
Factory Service Manual / Repair Manual
Engine Mechanical:
Engine teardown, assembly, diagnosis, timing belt, cooling system, lubrication system, fuel delivery, ignition system.
Engine Control:
Powertrain Control Module (PCM) diagnostics, sensor readings, actuator testing, emissions control systems (OBD-II).
Transmission:
Automatic transmission overhaul, fluid service, torque converter, electronic controls, shift solenoids.
Brakes:
Front and rear brake systems, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid flush, caliper and rotor replacement.
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, ball joints), power steering system diagnosis, steering rack and linkage replacement.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power windows, power locks, HVAC controls, body control module (BCM), fuse and relay locations.
HVAC:
Air conditioning system diagnosis, refrigerant handling, blower motor, heater core, climate control panel.
Body And Interior:
Door panel removal, seat removal, dashboard assembly, exterior trim, glass replacement, body panel repair procedures.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, tire rotation.
Diagnostic Procedures:
Troubleshooting flowcharts, symptom-based diagnostics, using scan tools, component testing.
Repair And Rebuild:
Step-by-step instructions for component removal, installation, and overhaul for major vehicle systems.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle circuits.
Specifications And Tolerances:
Torque specifications, diagnostic values, component clearances, and alignment specifications.
Technical Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics and body repair.
Engine 1:
3.3L V6 OHV 12V (EGA)
Engine 1 Displacement:
3301 cc (201.5 cu. in.)
Engine 1 Bore X Stroke:
93.0 mm x 81.0 mm (3.66 in x 3.19 in)
Engine 1 Compression Ratio:
9.0:1
Engine 1 Horsepower:
156 hp @ 4700 rpm
Engine 1 Torque:
189 lb-ft @ 3300 rpm
Engine 2:
3.8L V6 OHV 12V (L32)
Engine 2 Displacement:
3778 cc (230.5 cu. in.)
Engine 2 Bore X Stroke:
96.0 mm x 87.0 mm (3.78 in x 3.43 in)
Engine 2 Compression Ratio:
8.4:1
Engine 2 Horsepower:
180 hp @ 4500 rpm
Engine 2 Torque:
235 lb-ft @ 3200 rpm
Fuel System Type:
Multi-port Fuel Injection (MPI)
Fuel Type Recommended:
Unleaded gasoline, 87 octane (or higher)
Transmission Type:
4-speed Automatic (41TE/42LE)
Transmission Type Optional:
N/A (Automatic standard for this generation)
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity:
Approx. 7.1 US quarts (6.7 liters) for refill
NHTSA Frontal Driver Impact:
Good (4 stars)
NHTSA Frontal Passenger Impact:
Good (4 stars)
NHTSA Side Impact Driver:
Acceptable (3 stars)
NHTSA Side Impact Rear Passenger:
Acceptable (3 stars)
ABS:
Standard on all models
Airbags Front:
Driver and front passenger airbags
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system in second row
Infotainment System:
Factory radio with cassette and/or CD player. Optional premium audio systems available. Rear-seat entertainment systems were also offered on some trims.
Driver Assistance Features:
Basic driver aids primarily include ABS. Cruise control is standard.
Connectivity Options:
Limited by era; typically includes auxiliary inputs for aftermarket devices, but no integrated Bluetooth or USB as standard.
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) for long-life plugs, or 30,000 miles for standard plugs.
Timing Belt Replacement:
Every 90,000-105,000 miles (145,000-169,000 km) for 3.3L and 3.8L engines.
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (MS-9769 Type)
Power Steering Fluid Type:
ATF+4 (MS-9602)
Known Issue Transmission Slipping:
Common issues include transmission solenoid failure, torque converter shudder, and internal wear leading to slipping or delayed engagement, particularly in older transmissions.
Known Issue Power Windows:
Power window regulators can fail, causing windows to drop or become inoperable. Motor failure is also common.
Known Issue Headlight Switch:
The headlight switch module is known to overheat and fail, affecting headlights, taillights, and interior lighting.
Known Issue Evap System:
Evaporative Emission Control (EVAP) system leaks can cause check engine lights, often related to purge valves or charcoal canisters.
Known Issue Wheel Bearings:
Front wheel bearings can wear out, producing a grinding or humming noise that increases with speed.
Brand Heritage:
Chrysler has a long history of producing family-oriented vehicles, with the minivan segment being a significant part of its success.
Model Evolution Third Gen:
The 2001 Voyager belongs to the third generation (1996-2000) or facelifted version of the second generation depending on market (often referred to as the NS platform).
Production Location:
Primarily Windsor, Ontario, Canada
Model Production Years:
Voyager (and its Dodge Caravan sibling) were produced from the mid-1980s through 2007 in North America for this platform.
