🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

1998

Platform Code:

NS (North America), ES (Europe)

Chassis Code:

VQ

👋 Introduction

Segment:

Minivan

Target Audience:

Families, commercial use, people seeking versatile passenger and cargo transport

Key Competitors:

Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Toyota Sienna, Honda Odyssey

Innovations:

Introduced the concept of modern minivans, flexible seating arrangements, sliding rear doors (though not on all 1998 models globally), and family-friendly amenities.

📋 Manual Details

Vehicle Systems:

Engine, Transmission (Automatic), Brakes, Steering, Suspension, Electrical, HVAC, Body, Interior, Drivetrain, Fuel System, Cooling System, Exhaust System, Emissions Control, Diagnostic Procedures, Troubleshooting

Total Pages:

Approximately 1500+

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair procedures for all engine variants, including torque specifications, component tolerances, and piston ring end gap.

Engine Management:

Diagnostic trouble codes (DTCs), sensor testing, actuator operation, PCM (Powertrain Control Module) diagnostics, and fuel injection system service.

Transmission:

Complete overhaul procedures for the 41TE (Ultradrive) automatic transmission, including valve body diagnosis, clutch pack clearance, band adjustment, and torque converter service.

Brakes:

Front and rear brake system diagnosis and repair, including hydraulic component testing, caliper and wheel cylinder service, brake rotor and pad replacement, and ABS (Anti-lock Braking System) component testing.

Suspension Steering:

Front and rear suspension component replacement (struts, ball joints, tie rods, control arms), wheel alignment specifications, steering gear diagnosis and repair, and power steering system service.

Electrical Charging Starting:

Battery testing, alternator and starter motor diagnosis and replacement, wiring diagrams for charging and starting circuits.

Lighting Accessories:

Headlight, taillight, interior lighting, and accessory circuit diagnosis and repair, including detailed wiring schematics.

HVAC:

Air conditioning system diagnosis, refrigerant handling, compressor service, evaporator and condenser replacement, heater core service, and climate control system troubleshooting.

Body Interior:

Door lock and window mechanisms, seat adjustment and replacement, interior trim panel removal and installation, body panel repair and alignment, and glass replacement.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, belt inspections and replacement, and chassis lubrication.

Troubleshooting Diagnostics:

Systematic diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems, referencing DTCs and sensor readings.

Engine Repair:

Head gasket replacement, piston and connecting rod service, crankshaft and bearing replacement, camshaft and valve train repair.

Transmission Repair:

Complete rebuild of the 41TE transmission, including clutch pack specification, seal replacement, and governor pressure testing.

Brake System Repair:

Master cylinder replacement, brake booster testing, ABS sensor replacement, and brake line repair/replacement.

Suspension Steering Repair:

Wheel bearing replacement, hub assembly service, shock absorber and strut replacement, and power steering pump replacement.

Electrical Diagnostics:

Wiring harness repair, component testing using multimeters and oscilloscopes, and troubleshooting of common electrical failures.

HVAC Repair:

Refrigerant recovery and recharge procedures, leak detection, component replacement for AC systems.

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including detailed specifications for all repairs and adjustments.

📊 Manual Specifications

Digital Format:

PDF

Clarity:

High-resolution scanned pages for clear text and diagrams

Binding:

N/A (Digital)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Code:

EDZ

Displacement:

3.0 L (182 cu in)

Configuration:

SOHC V6

Bore X Stroke:

84.5 mm x 89.0 mm (3.33 in x 3.50 in)

Compression Ratio:

8.9:1

Horsepower:

150 hp @ 5200 rpm (approx.)

Torque:

180 lb-ft @ 3200 rpm (approx.)

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent, typically a 50/50 mix of antifreeze and distilled water.

Spark Plugs:

Champion RC12LYC or equivalent

Recommended Viscosity:

SAE 10W-30

Oil Capacity:

4.5 US quarts (4.3 L) with filter change

🔧 Transmission

Transmission Type:

4-speed Automatic

Transmission Model:

41TE (Ultradrive)

Gear Ratios:

Manual provides specific gear ratios for each speed.

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 4) or equivalent (Mopar Automatic Transmission Fluid) is recommended, though ATF+3 was common during production. Manual specifies correct type and quantity.

Fluid Capacity:

Approximately 8 US quarts (7.6 L) for a pan drop and filter change.

📐 Dimensions

Length:

Approx. 189.4 inches (4811 mm)

Width:

Approx. 72.0 inches (1829 mm)

Height:

Approx. 67.0 inches (1702 mm)

Wheelbase:

Approx. 112.1 inches (2847 mm)

Curb Weight:

Approx. 3,800 - 4,000 lbs (1724 - 1814 kg)

Cargo Volume:

Varies by seating configuration, typically around 150-160 cu ft with rear seats removed.

Standard Tire Size:

P215/65R16

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

🛡️ Safety Features

NHTSA Frontal Impact:

4-star driver, 4-star passenger (may vary slightly by test date and specific model configuration)

IIHS Side Impact:

Acceptable (for the era)

ABS:

Standard on most trims

Airbags:

Driver and front passenger airbags

Seat Belts:

3-point seat belts for all occupants, with front pretensioners

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Manual covers radio removal, installation, and basic troubleshooting.

Cruise Control:

Standard on most models, manual details operation and troubleshooting.

Remote Keyless Entry:

Optional feature, manual covers programming and troubleshooting.

🔧 Maintenance

Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil may extend intervals; refer to specific manual recommendations).

Transmission Fluid Change:

Every 30,000 miles (48,000 km) or 24 months, inspect more frequently for heavy use.

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months

Spark Plug Replacement:

Approximately every 100,000 miles (160,000 km) for platinum-tipped plugs, or as specified in the manual.

Power Steering Fluid:

Mopar Power Steering Fluid or Dexron II/III ATF

Brake Fluid:

DOT 3

Transmission Hard Shifting:

Commonly attributed to worn accumulators, faulty solenoids, or low fluid levels in the 41TE transmission. Manual provides diagnostic steps.

Intake Manifold Gasket Leaks:

Can occur on some V6 engines, leading to coolant or vacuum leaks. Manual details replacement procedures.

Rear Suspension Clunks:

Often due to worn bushings or shock absorbers. Manual details inspection and replacement.

Power Window Motors:

Can fail over time; manual covers diagnosis and replacement.

📚 Vehicle History

Manufacturer:

Chrysler Corporation (now part of Stellantis)

Generation:

Second Generation (NS) - 1996-2000

Key Changes 1998:

Minor styling updates, potential feature package refinements, introduction of improved safety features.

Assembly Locations:

Windsor, Ontario, Canada; St. Louis, Missouri, USA (for North American market)

🏆 Awards & Recognition

Car And Driver 10Best:

While the Voyager itself wasn't consistently on the 10Best list in '98, Chrysler minivans often received positive reviews for practicality and value during this era.

Consumer Reports:

Coverage of typical issues and reliability trends for Chrysler minivans of this generation available in historical CR reports, which the manual can help address.