Target Audience:
Families, individuals seeking versatile passenger and cargo transport
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager
Versatility:
Spacious interior, flexible seating configurations, ample cargo space
Powertrain Options:
Reliable V6 engines offering a balance of power and efficiency
Comfort And Convenience:
Focus on passenger comfort, available features like power sliding doors, rear entertainment systems (on higher trims)
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring proper vehicle upkeep.
Countries Covered:
North America, Europe (and other markets where the Voyager was sold)
Trim Levels Covered:
All trim levels (e.g., SE, LX, LXi, ES)
Type:
Factory Service Manual / Workshop Manual
Powertrain:
Engine (3.3L, 3.8L), Transmission (41TE/AE Automatic), Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, HVAC Controls, Instruments and Gauges, Audio System, Power Accessories
Body:
Body Panels, Doors, Glass, Interior Trim, Seats, Roof Systems (including Stow 'n Go where applicable, though less common for 2002), Exterior Trim
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control Systems
Safety Systems:
Airbags, Seat Belts, ABS (Anti-lock Braking System), Traction Control
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt and hose inspections
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, OBD-II diagnostic trouble codes (DTCs) and their meanings
Repair:
Engine component repair/replacement, transmission overhaul, brake system repair, electrical component repair, bodywork repair
Disassembly Assembly:
Detailed step-by-step instructions for removing, disassembling, and reassembling major vehicle components and systems
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds
Diagnostics Level:
Advanced diagnostic procedures utilizing scan tools and multimeter testing
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
Displacement:
3.3 Liters (201 cubic inches)
Configuration:
V6, Overhead Valve (OHV), 2 valves per cylinder
Bore X Stroke:
3.44 in x 3.75 in (87.3 mm x 95.2 mm)
Horsepower Net Std:
158 hp @ 4600 RPM
Torque Net Std:
190 lb-ft @ 3200 RPM
Displacement:
3.8 Liters (230 cubic inches)
Configuration:
V6, Overhead Valve (OHV), 2 valves per cylinder
Horsepower Net Std:
180 hp @ 4500 RPM
Torque Net Std:
230 lb-ft @ 3200 RPM
Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane (Minimum)
Type:
Distributorless Ignition System (DIS)
Type:
Pressurized, liquid-cooled
Type:
4-Speed Automatic Transaxle (41TE/AE)
Gear Ratios 3.3L:
Refer to manual for specific ratios (e.g., 1st: 2.80, 2nd: 1.51, 3rd: 1.00, Rev: 2.21)
Type:
N/A (4-Speed Automatic was standard across all engines for this model year)
Control:
Electronic controls with adaptive shift logic
Type:
Chrysler ATF+4 (MS-9602)
Capacity Approx:
Dry Fill: 8.0 Quarts (7.6 Liters), Refill: 4.5 Quarts (4.3 Liters)
Wheelbase:
119.3 inches (3030 mm)
Length:
196.3 inches (4986 mm)
Width:
76.7 inches (1948 mm)
Height:
68.7 inches (1745 mm)
Seating Capacity:
7-8 Passengers
Cargo Volume Behind 3Rd Row:
Approx. 15-20 cu. ft. (depending on configuration)
Cargo Volume Max:
Approx. 140-150 cu. ft. (with seats removed/folded)
Curb Weight Approx:
4100 - 4400 lbs (1860 - 2000 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5700 - 5800 lbs (2585 - 2630 kg)
Towing Capacity Max:
3500 lbs (1588 kg) with optional towing package
NHTSA Front Impact Driver:
★★★★ (4-Star)
NHTSA Front Impact Passenger:
★★★★ (4-Star)
NHTSA Side Impact Front Seat:
★★★★ (4-Star)
NHTSA Side Impact Rear Seat:
★★★★★ (5-Star)
IIHS Rollover Rating:
Acceptable
ABS:
Standard (4-wheel disc brakes on most trims, front disc/rear drum on some base models)
Traction Control:
Optional (often tied to ABS)
Airbags:
Driver and front passenger airbags; optional side-impact airbags
Seat Belts:
3-point seat belts with pretensioners for front seats, 3-point belts for second and third rows
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system in second-row seating positions
Audio System:
AM/FM stereo with CD player or cassette player. Optional premium Infinity sound system.
Rear Entertainment:
Optional rear-seat video system with flip-down screen and wireless headphones available on higher trims.
Cruise Control:
Standard on most models
Parking Sensors:
Optional rear parking assist system
Remote Keyless Entry:
Optional
Power Sliding Doors:
Optional on most trims, standard on some higher trims.
Oil Change:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed
Spark Plugs Replacement:
30,000-60,000 miles (48,000-96,000 km) depending on plug type (e.g., platinum)
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), or more frequently if towing or under severe use
Engine Oil:
SAE 5W-30 (API Service SG or higher)
Coolant:
Chrysler Long Life 50/50 Antifreeze/Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar Power Steering Fluid
Transmission Hard Shifting:
Common issue with the 41TE transmission, often related to solenoid pack or valve body wear. Manual details diagnostic and repair procedures.
Power Door Actuator Failure:
Sliding or liftgate power door actuators can fail. Manual covers diagnosis and replacement.
Ignition Coil Failure:
Individual ignition coils or the coil pack can fail, leading to misfires. Manual provides testing procedures.
Blend Door Actuator HVAC:
HVAC blend door actuators can fail, causing temperature control issues. Manual details access and replacement.
Wheel Bearing Wear:
Front wheel bearings can wear prematurely. Manual covers inspection and replacement procedures.
Parent Company:
Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles)
Minivan Pioneering:
Chrysler is widely credited with inventing the modern minivan segment with the Dodge Caravan/Plymouth Voyager in 1983.
Generation:
Second Generation (NS) - Introduced for the 1996 model year. The 2001 redesign marked the beginning of the Third Generation (RS).
2002 Updates:
Minor revisions, potential package adjustments. The 2002 model year falls within the RS generation, which featured a more aerodynamic design, improved chassis, and updated powertrains.
Global Variants:
The Chrysler Voyager was the European counterpart to the Dodge Grand Caravan, offering slightly different styling and features for international markets.
Manufacturing Locations:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production Years Relevant:
1996-2007 (NS/RS Generations)
