Engine Mechanical:
Detailed diagnostics, repair, and overhaul of petrol engines, including timing belt replacement, cylinder head removal/installation, piston/ring replacement, crankshaft/bearing service.
Engine Management:
Explanations of ECU operation, sensor testing (e.g., O2, MAP, crankshaft position), actuator diagnostics (e.g., injectors, ignition coils), emission control systems, and OBD-II fault code interpretation.
Fuel System:
Fuel injection system components, fuel pump testing, pressure regulator, fuel filter replacement, and fuel tank servicing.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications. Pressure testing and leak detection procedures.
Exhaust System:
Catalytic converter, muffler, exhaust manifold, and lambda sensors. Diagnosis of leaks and emissions-related issues.
Transmission Manual:
Clutch assembly, gearbox overhaul, gear shift mechanism, synchromesh inspection, and manual transmission fluid specifications.
Transmission Automated Manual:
Details on the SensoDrive (automated manual transmission) system, including actuator diagnostics, hydraulic system, clutch control, and shift logic.
Brakes System:
Front and rear brake pad and disc replacement, caliper overhaul, brake fluid bleeding, ABS system diagnostics, and parking brake adjustment.
Steering System:
Power steering pump, rack and pinion, steering column, and associated fluid specifications and bleeding procedures.
Suspension System:
Front and rear suspension components (struts, shock absorbers, control arms, anti-roll bars), wheel alignment specifications, and bearing replacement.
Body Chassis:
Body panel removal and installation, door mechanism servicing, bumper replacement, chassis component inspection, and corrosion protection.
Electrical System:
Battery, alternator, starter motor, wiring diagrams for all circuits, fuse box layouts, lighting systems, and accessory power distribution.
Interior Electronics:
Instrument cluster, climate control system, audio system, power windows, central locking, and airbag system diagnostics.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant checks, brake fluid top-up, and general inspection procedures.
Troubleshooting:
Systematic diagnostic steps for common and uncommon drivability issues, electrical faults, and mechanical failures.
Repair Procedures:
Step-by-step instructions for disassembling, repairing, and reassembling major vehicle components, including torque specifications.
Component Replacement:
Detailed guidance on replacing specific parts such as alternators, starters, fuel pumps, water pumps, radiators, CV joints, and exhaust components.
Electrical Diagnostics:
Fuse and relay testing, voltage drop testing, continuity checks, and troubleshooting of wiring harness issues.
Climate Control Service:
Refrigerant handling, leak detection, component replacement (compressor, condenser, evaporator), and system charging.
Wheel Tire Service:
Tire rotation, balancing, mounting/dismounting, and wheel alignment procedures.
Depth Of Coverage:
Comprehensive: Covers everything from routine maintenance and minor repairs to complete engine and transmission overhauls.
Diagnostic Information:
Includes detailed diagnostic flowcharts, symptom-based troubleshooting guides, and specifications for testing components using multimeters and scan tools.
Torque Specifications:
Extensive listing of all critical torque values for engine, transmission, chassis, and body components.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all vehicle systems, including engine, transmission, lighting, HVAC, and safety systems.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Oil Service:
Typically every 15,000 km or 1 year, whichever comes first. (Always refer to the vehicle's specific service book).
Air Filter Replacement:
Every 30,000 km or 2 years.
Spark Plug Replacement:
Every 60,000 km or 4 years (for standard plugs), or potentially longer for iridium plugs (check specific fitment).
Brake Fluid Change:
Every 2 years.
Coolant Type:
Antifreeze coolant, typically a long-life type, e.g., G12 or equivalent, mixed with distilled water.
Power Steering Fluid:
Specific hydraulic fluid for electric power steering systems (if applicable), or specified hydraulic fluid for hydraulic systems.
Engine Noise:
Some reports of rattle or ticking from the 1KR-FE engine, often related to timing chain tension or small oil leaks.
Clutch Wear:
Clutch wear can be accelerated by urban driving conditions. Issues with the automated manual transmission (SensoDrive) actuators or clutch actuator can occur.
Suspension Wear:
Front suspension components, particularly ball joints and anti-roll bar links, may show wear over time.
Electrical Gremlins:
As with many small cars, intermittent electrical issues or sensor faults can occur, often related to wiring or grounding.
Exhaust Rust:
The exhaust system can be susceptible to rust, especially in areas with harsh road salt usage.
