Citroen Xsara 1997-2000 Service Manual/Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Xsara Model Range: Xsara Hatchback, Coupé, Estate (Break) Production Years Covered: 1997-2000 Original Equipment Manufacturer: Citroën 👋 Introduction Market Position Market Segment: Compact...

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Tipo: Coches

Proveedor:

SKU: 584178

Etiquetas: 1997 1998 1999 2000 Car Cars Citroen XSARA

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Xsara

Model Range:

Xsara Hatchback, Coupé, Estate (Break)

Production Years Covered:

1997-2000

Original Equipment Manufacturer:

Citroën

👋 Introduction

Market Position

Market Segment:

Compact family car (C-segment)

Target Audience:

Families, budget-conscious buyers, practical commuters

Competitive Analysis

Key Competitors:

Volkswagen Golf Mk4, Ford Focus Mk1, Opel Astra G, Peugeot 306

Key Features

Design:

Distinctive Citroën styling, often praised for its aerodynamic shape and comfortable ride.

Ride Comfort:

Renowned for its advanced suspension system, providing exceptional ride comfort and handling for its class.

Practicality:

Available in practical hatchback, sporty coupé, and versatile estate (Break) body styles.

📋 Manual Details

Coverage

Manual Type:

Service and Repair Manual

Language:

English

Format

Format:

Digital (PDF)

Page Count

Page Count:

Estimated 1000+ pages (comprehensive)

Coverage Areas

Coverage Areas:

Mechanical, Electrical, Bodywork, Diagnostics, Maintenance

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage for petrol and diesel engines (see engine_specs for specific variants)

Transmission:

Manual and Automatic transmission systems

Brakes:

Front and rear brake systems, ABS, EBD

Suspension:

Front and rear suspension, steering system

Electrical:

Full wiring diagrams, lighting, ignition, starting, charging, comfort systems

Bodywork:

Body panel repair, interior trim, safety features (airbags)

Climate Control:

Air conditioning and heating systems

Fuel System:

Fuel injection, fuel pump, tank, lines

Cooling System:

Radiator, thermostat, water pump, coolant

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks

Component Replacement:

Engine components, transmission overhaul, brake pad/disc replacement, suspension parts

Troubleshooting:

Diagnostic flowcharts, common fault identification

Electrical Diagnostics:

Component testing, circuit tracing, ECU diagnostics

Engine Rebuild:

Detailed instructions for engine disassembly, inspection, and reassembly

Timing Belt Replacement:

Precise procedures for timing belt and tensioner replacement

Airbag System Service:

Safe handling and replacement procedures for airbag modules

ABS System Repair:

Diagnosis and repair of Anti-lock Braking System components

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds. Includes factory diagnostic procedures.

📊 Manual Specifications

File Properties

File Format:

Searchable PDF

Print Quality:

High resolution, suitable for printing individual pages or the entire document

Interactivity:

Hyperlinked table of contents for easy navigation

Content Structure

Organization:

Organized by system and repair procedure, mirroring factory service manuals

⚙️ Engine Specifications

Primary Engine

Engine Variants:

XU7JP (1.8L Petrol), XU10J4R (2.0L Petrol - 16V), EW10J4 (2.0L Petrol - 16V), XUD7TE (1.9L TD Diesel), DW8 (1.9L D Diesel), DW10TD (2.0L HDi Diesel)

Performance

1.8I (Xu7Jp):

Power: 90 PS (66 kW), Torque: 144 Nm

2.0I 16V (Ew10J4):

Power: 136 PS (100 kW), Torque: 190 Nm

1.9 Td (Xud7Te):

Power: 90 PS (66 kW), Torque: 170 Nm

2.0 Hdi (Dw10Td):

Power: 90 PS (66 kW), Torque: 192 Nm

Fuel System

Injection Type:

Multi-point fuel injection (MPI) for petrol, Direct Injection (HDi) for diesel

Engine Management

ECUs:

Bosch Motronic, Siemens Sagem (specific to engine variant)

Timing

Timing Belt:

All petrol and naturally aspirated diesel engines use timing belts. HDi engines typically use timing chains or belts depending on specific variant and year.

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual (BE series)

Optional

Optional Transmission:

4-speed Automatic (AL4/DP0 for later models, possibly some earlier variants from PSA group)

Features

Clutch Type:

Hydraulically actuated single dry plate clutch

Fluid

Manual Transmission Fluid:

API GL-4, SAE 75W-80 (e.g., Total Transmission BV, PSA Part No. 9730.AE)

Automatic Transmission Fluid:

LT 71141 specification fluid (e.g., Mobil ATF LT 71141, PSA Part No. 9980.75)

📐 Dimensions

Exterior

Wheelbase:

Approx. 2605 mm (Hatchback/Coupé), 2669 mm (Estate/Break)

Length:

Approx. 4137 mm (Hatchback), 4194 mm (Coupé), 4355 mm (Estate)

Width:

Approx. 1717 mm

Height:

Approx. 1427 mm (Hatchback), 1401 mm (Coupé), 1471 mm (Estate)

Weights

Curb Weight:

Varies by engine and body style, generally 1150-1350 kg

Gross Vehicle Weight:

Typically around 1700-1800 kg

Towing Capacity:

Up to 1200 kg (braked trailer, dependent on engine)

Wheels Tires

Wheel Bolt Pattern:

4x108

Typical Tire Sizes:

175/65 R14, 185/65 R14, 195/55 R15, 205/50 R16 (depending on trim/option)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

3 stars (initial tests for this generation - refer to specific crash test reports for detailed analysis)

Active Features

Standard on higher trims, optional on lower trims. Anti-lock Braking System.

Electronic Brake-force Distribution (often paired with ABS).

Traction Control:

Optional on some higher-specification models (ASR).

Passive Features

Airbags:

Driver and front passenger airbags standard. Side airbags optional on some models.

Seatbelts:

Pyrotechnic pre-tensioners for front seatbelts.

Chassis:

Reinforced safety cell, crumple zones front and rear.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player with up to 6 speakers. Wiring for aftermarket head unit upgrades is usually straightforward.

Climate Control Features:

Manual air conditioning or optional climate control systems available on higher trims.

Driver Assistance

Cruise Control:

Optional on higher specification models and certain engine variants.

Connectivity

Central Locking:

Standard on most models, often with remote key fob functionality.

Power Windows:

Front power windows standard; rear power windows optional or standard on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km or 12 months (petrol), 10,000 km or 12 months (diesel), whichever comes first. Refer to manual for specific engine oil type and capacity.

Timing Belt Replacement Interval:

Recommended every 90,000 km or 5 years, whichever comes first. Crucial due to potential for catastrophic engine damage if belt fails.

Spark Plug Replacement:

Varies by plug type (standard, platinum, iridium); consult manual. Typically 40,000-80,000 km.

Fluid Specifications

Engine Oil Petrol:

API SJ/SL or ACEA A3/B3, SAE 10W-40 or 5W-40 (check manual for specific engine and climate recommendations).

Engine Oil Diesel:

API CF/CG-4 or ACEA B3/B4, SAE 10W-40 or 5W-40.

Coolant:

Ethylene glycol-based antifreeze, mix 50/50 with distilled water. PSA specification (e.g., Part No. 9770.67).

Brake Fluid:

DOT 4

Known Issues

Suspension Components:

Wear on rear axle bushes and torsion bars can lead to poor handling and alignment issues. Hydropneumatic suspension (if fitted on certain models) can require specialized maintenance.

Electrical Gremlins:

As with many cars of this era, some intermittent electrical issues can arise, often related to earth points, body control modules, or sensor failures. The manual's wiring diagrams are essential for diagnosis.

Engine Management Petrol:

Coil packs, lambda sensors, and EGR valves can be points of failure on petrol engines.

Engine Management Diesel:

Injectors, glow plugs, and turbocharger issues on diesel variants, particularly the HDi models. Timing belt on non-HDi diesels requires strict adherence to replacement schedule.

Exhaust System:

Corrosion and failure of exhaust components, especially in regions with road salt.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Citroën has a long history of innovation in automotive engineering, particularly with suspension systems and ride comfort (e.g., Citroën DS).

Model Evolution

Xsara Predecessor:

The Xsara replaced the Citroën ZX and was based on the PSA PF2 platform, sharing components with the Peugeot 306.

Xsara Facelift:

A significant facelift occurred in late 1999/early 2000, introducing updated styling, interior refinements, and new engine options (like the EW series). This manual covers the pre-facelift and early facelift models.

Production

Production Locations:

Primarily manufactured in France (e.g., Aulnay-sous-Bois) and Spain (Vigo).

Production Volume:

Significant global production numbers, making it a popular model in Europe.

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for the Xsara itself are less publicized than its rivals, it was recognized for its comfort and value within the compact segment during its production run.

Ratings

Owner Satisfaction:

Generally positive owner feedback regarding ride comfort, practicality, and value for money. Reliability perceptions can vary depending on engine choice and maintenance history.