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Clark CMP 15 CMP 18 CMP 20 CMP 25 CMP 30 Forklift Service Repair Manual

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This manual covers the Clark CMP 15, CMP 18, CMP 20, CMP 25, and CMP 30 Forklift Trucks. Clark is a reputable manufacturer known for durable and reliable material handling...
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Tipo: Forklift
Proveedor:
SKU: 100990
Clark CMP 15 CMP 18 CMP 20 CMP 25 CMP 30 Forklift Service Repair Manual
This manual covers the Clark CMP 15, CMP 18, CMP 20, CMP 25, and CMP 30 Forklift Trucks. Clark is a reputable manufacturer known for durable and reliable material handling equipment. These industrial forklifts are designed for various material handling applications, offering lifting capacities from 1500 kg to 3000 kg. They are equipped with either Mitsubishi 4G63/4G64 LPG engines or 4TN88/4TNE94 Diesel engines, supporting both LPG and Gasoline fuel systems. The CMP series forklifts feature Hydratork-Transmissions (TA 18 & TA 12) and Transaxle units, engineered for robust performance. This comprehensive service repair manual provides detailed information for owners, maintenance technicians, and repair shops. It covers all essential aspects of the forklift, including periodic service, planned maintenance schedules, and in-depth troubleshooting for engine, cooling, fuel, ignition, steering, and hydraulic systems. The manual includes step-by-step procedures for assembly, disassembly, servicing, diagnosing, and repairing all major components such as the powertrain, chassis, electrical system, brakes, and uprights. With detailed specifications, diagrams, photo illustrations, and schemes, this manual is an indispensable resource for maintaining and repairing your Clark forklift, enabling cost-effective self-maintenance and minimizing downtime.
🏷️ Basic Information
Identification
Make:
Clark
Product Type:
Forklift Trucks Service Repair Manual
Codes
Model Codes:
CMP 15, CMP 18, CMP 20, CMP 25, CMP 30
👋 Introduction
Market Position
Target Audience:
Clark forklift owners, maintenance technicians, repair shops, and DIY enthusiasts seeking to perform their own maintenance and repairs, saving time and money.
Diy Support:
Empowers users to perform repairs themselves, directly saving money on labor costs.
Key Features
Features:
Contains detailed specifications, diagrams, actual photo illustrations, and schemes for complete repair guidance. Enables self-repair and troubleshooting.
Competitive Analysis
Value Proposition:
Offers a cost-effective solution for owners and operators to maintain their equipment, reducing reliance on external service providers and minimizing downtime.
📋 Manual Details
Coverage Areas
Models Covered:
Clark CMP 15, CMP 18, CMP 20, CMP 25, CMP 30 Forklift Trucks
Page Count
Total Pages:
532
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Operating Systems:
Windows (All Versions), Mac, Linux, iOS (iPhone, iPad), Android
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63/4G64 LPG, 4TN88/4TNE94 Diesel), Transmission (Hydratork-Transmission TA 18 & TA 12, Transaxle), Fuel System (LPG, Gasoline)
Chassis:
Cooling System, Ignition System, Electrical System, Wheels and Tires, Brake System (Service and Parking), Steer System, Hydraulic System, Uprights, Counterweight
Electrical System:
Covers the Electrical system in detail, including circuit diagrams, starter, alternator, and instrument pod information.
Wheels And Tires:
Detailed information on Wheels and Tires, including specifications for both cushion and pneumatic types.
Brake System:
Comprehensive coverage of the Brake System, including service brake and parking brake specifications and procedures.
Steer System:
In-depth coverage of the Steer System, including pressure checks, removal/installation, steering unit overhaul, priority valve overhaul, and steer cylinder overhaul.
Hydraulic System:
Detailed information on the Hydraulic System, including pump and control valve overhaul procedures.
Uprights:
Extensive coverage of the Uprights, including specifications, checks, adjustments, lift chain service, removals/replacements, and lift/tilt cylinder overhaul.
Counterweight:
Includes specifications, inspection, and removal/replacement procedures for the Counterweight.
Engine Diesel:
Dedicated sections for overhauling the 4TNE88 (CMP 15-20S D) and 4TNE94 (CMP 20-30 D) diesel engines.
Engine Lpg:
Covers engine oil, tune-up, RPM/Vacuum/Stall checks, compression checks, removal/replacement, and overhaul for the 4G63/4G64 LPG engines.
Cooling System:
Detailed specifications, descriptions, and troubleshooting for the cooling system.
Ignition System:
Covers specifications, troubleshooting, ignition timing, and distributor overhaul.
Procedures Included
Maintenance:
Periodic Service, Planned Maintenance, Maintenance Schedules, Engine Tune-Up, RPM/Vacuum/Stall Checks, Compression Checks, Upright Checks and Adjustments, Lift Chain Service
Repair And Overhaul:
Engine Removal/Replacement/Overhaul, Transmission Overhaul, Steering System Removals/Installations/Overhaul, Hydraulic Pump Overhaul, Control Valve Overhaul, Upright Removals/Replacements/Overhaul, Lift and Tilt Cylinder Overhaul, Distributor Overhaul
Diagnostics And Troubleshooting:
Engine Troubleshooting, Cooling System Troubleshooting, Fuel System Troubleshooting, Ignition System Troubleshooting, Steering System Troubleshooting, Hydraulic System Troubleshooting
Technical Specifications:
Includes a dedicated 'SPECIFICATIONS' section (Section 40) offering critical data for all covered models.
Ignition Timing:
Includes specific procedures for checking and adjusting ignition timing for gasoline engine variants.
Hydraulic System Checks:
Covers troubleshooting and overhauls for key hydraulic components like the pump and control valve.
Technical Depth
Depth:
Comprehensive, including assembly, disassembly, servicing, diagnosing, and troubleshooting with step-by-step operations.
Illustrations:
Features actual real photo illustrations and detailed diagrams to enhance understanding of repair processes.
Schemes:
Includes electrical and hydraulic schemes for a complete understanding of system layouts and operation.
📊 Manual Specifications
File Format
Quality:
High-quality, complete, and intact with no missing/corrupt pages/sections. Bookmarked and searchable for easy navigation.
Searchability:
Fully searchable text content within the PDF document.
Print Quality
Printability:
Printable. Can be burned to CD-ROM for physical reference.
Binding Type
Binding:
Not Applicable (Digital PDF format)
Paper Type
Paper Type:
Not Applicable (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Available with Mitsubishi 4G63/4G64 LPG engines and Mitsubishi 4TN88/4TNE94 Diesel engines.
Fuel System
Fuel Types:
Supports both LPG (Liquefied Petroleum Gas) and Gasoline fuel systems.
Lpg System:
Detailed coverage of the LPG fuel system for applicable models.
Performance
Diagnostic Checks:
Includes sections for RPM, Vacuum, and Stall Checks to ensure optimal engine performance.
🔧 Transmission
Standard
Transmission Types:
Features information on Hydratork-Transmission TA 18 and TA 12, as well as Transaxle overhaul procedures.
Features
Transaxle Overhaul:
Provides detailed overhaul instructions for the transaxle unit.
Optional
Transmission Variants:
Covers both TA 18 and TA 12 Hydratork-Transmissions.
📐 Dimensions
Weights
Model Capacities:
Covers models with lifting capacities ranging from 1500 kg (CMP 15) to 3000 kg (CMP 30).
🛡️ Safety Features
Active Features
Safety Procedures:
Includes detailed 'Safe Maintenance' section covering general safety, lifting/jacking/blocking procedures, and towing guidelines.
Towing Procedures:
Provides essential guidelines for safe towing of the forklift trucks.
Passive Features
Lifting Jacking:
Crucial safety information on proper lifting, jacking, and blocking techniques to prevent accidents during maintenance.
💡 Technology Features
Driver Assistance
Instrumentation:
Information on the Instrument Pod, crucial for monitoring forklift operation and diagnostics.
🔧 Maintenance
Service Intervals
Maintenance Schedules:
Provides comprehensive 'Periodic Service' information, including detailed maintenance schedules and planned maintenance procedures for optimal upkeep.
Planned Maintenance:
Includes structured 'Planned Maintenance' sections to ensure longevity and reliability of the machinery.
Fluid Specifications
Engine Oil:
Details on engine oil types and specifications for both LPG and Diesel engine variants.
Engine Oil Diesel:
Specifics for engine oil and filter changes for the 4TN88 and 4TNE94 diesel engines are detailed.
Known Issues
Troubleshooting Focus:
The manual's extensive troubleshooting sections for engine, cooling, fuel, ignition, steer, and hydraulic systems are designed to help diagnose and resolve common and complex issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Clark is a long-standing and reputable manufacturer of material handling equipment, known for its durable and reliable forklift trucks.
Model Evolution
Product Line:
The CMP series represents a line of reliable industrial forklifts from Clark, built for various material handling applications.
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