Positioning:
A comprehensive and essential resource for owners and operators of Clark E357 Forklift Trucks, enabling cost savings through self-maintained repairs and reducing downtime.
Value Proposition:
Offers substantial savings compared to dealership labor costs, providing professional-level repair guidance at a fraction of the price.
Step By Step Instructions:
User-friendly, step-by-step instructions designed to simplify complex repair procedures.
Pictorial Guidance:
Includes numerous pictures and diagrams to illustrate repair processes and component identification.
Lifetime Access:
Once downloaded, the manual is yours to keep and access indefinitely, with the ability to print any section as needed.
Systems Covered:
Engine, Powertrain, Hydraulics, Electrical System, Chassis, Steering, Braking System, Operator Compartment, Mast and Carriage, Attachments, Troubleshooting, Maintenance, General Repair Procedures.
Estimated Page Count:
Comprehensive (specific count not provided, but described as 'Complete Service Repair Workshop Manual' and covering 'every Service & Repair Procedure').
Manual Type:
Workshop Service Repair Manual
Powertrain:
Covers internal combustion and electric powertrains, including engine components, transmission systems (e.g., hydrostatic, torque converter), drive axles, and differentials.
Hydraulic System:
Details the entire hydraulic system, including pumps, valves, cylinders, hoses, filters, and diagnostic procedures for lifting, tilting, and steering functions.
Electrical System:
Encompasses wiring diagrams, component testing, battery systems, charging systems, control modules, lighting, and instrumentation for both internal combustion and electric models.
Mast And Carriage:
Provides in-depth information on the inspection, maintenance, and repair of the forklift mast (e.g., two-stage, three-stage), carriage, forks, and related components.
Braking System:
Covers hydraulic brake systems, parking brakes, brake adjustments, component replacement (pads, shoes, lines), and troubleshooting.
Steering System:
Details the mechanical and hydraulic steering mechanisms, including steering linkages, pumps, rams, and troubleshooting.
Chassis And Frame:
Includes information on frame inspection, component mounting, counterweights, and chassis lubrication.
Operator Compartment:
Covers seating, controls, operator safety features, and access panels for maintenance.
Routine Maintenance:
Daily, weekly, and monthly inspection checks, lubrication schedules, fluid level checks, and filter replacements.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, including error code interpretation and symptom-based problem solving.
Major Component Rebuild:
Detailed instructions for rebuilding engines, transmissions, hydraulic pumps, motors, and cylinders.
Disassembly And Assembly:
Comprehensive guides for removing, installing, and torquing down all major components and sub-assemblies.
Electrical Diagnostics:
Procedures for testing electrical circuits, components, and sensors, supported by detailed wiring diagrams.
Hydraulic System Diagnostics:
Includes pressure testing, flow testing, and component isolation for diagnosing hydraulic performance issues.
Depth Of Coverage:
Comprehensive, covering everything from basic preventative maintenance and fluid checks to in-depth engine overhauls, hydraulic system diagnostics, and electrical troubleshooting.
Target Audience:
Professional forklift technicians, maintenance personnel, and experienced DIY mechanics.
File Format:
PDF (Portable Document Format)
Print Quality:
High quality, with clear text and legible images/diagrams suitable for printing.
Binding Type:
Digital Download (Printable)
Paper Type:
N/A (Digital format, printable on any paper type)
Required Software:
Adobe Reader (or compatible PDF viewer)
Device Compatibility:
PC, MAC, Tablets, Smartphones
Engine Types Covered:
Details for various engine options typically found in Clark E357 series, which could include internal combustion (e.g., LPG, gasoline, diesel) and electric motor configurations. Specific engine model numbers and displacements are covered within the manual.
Performance Data:
Provides specifications for engine power, torque, and operating parameters relevant to forklift performance and efficiency.
Fuel System Details:
Covers fuel injection systems, carburetors (for gasoline/LPG), fuel filters, fuel pumps, and troubleshooting for all engine types.
Cooling System Details:
Details radiator, coolant, water pump, thermostat, and fan system maintenance and repair.
Ignition System Details:
Covers spark plugs, ignition coils, distributors, and electronic ignition components for gasoline engines.
Standard Transmission Type:
Likely covers Clark's proprietary powershift or hydrostatic transmissions, depending on the specific E357 variant. Details will include operation, maintenance, and overhaul procedures.
Optional Transmission Type:
May cover different torque converter configurations or specialized transmission options available for certain E357 models.
Transmission Features:
Includes information on gear ratios, lubrication requirements, and diagnostic procedures for shifting mechanisms and hydraulic control systems.
Overall Dimensions:
While specific dimensions are model-dependent, the manual will provide critical measurements for forklift placement, maneuverability, and overhead clearance, including mast height in lowered and elevated states.
Operating Weight:
Details on curb weight, load capacity, and counterweight specifications relevant to safe operation and transportation.
Mast Extended Height:
Crucial data for operating in areas with height restrictions, covering various mast stages.
Preventative Maintenance Schedule:
Detailed schedules for daily, weekly, monthly, quarterly, and annual maintenance tasks, including specific checks and adjustments.
Hydraulic Fluid Type:
Specifies required hydraulic fluid viscosity and specifications (e.g., ISO VG 32/46, or manufacturer-recommended fluids).
Lubricant Specifications:
Details on grease types, multi-purpose oils, and specific lubricants for various points on the forklift, including lift mechanisms and drive components.
Coolant Specifications:
Type and mixture ratio for engine coolant (if applicable).
Engine Oil Capacity:
Specified oil volume for internal combustion engine models.
Hydraulic System Capacity:
Total fluid volume required for the hydraulic reservoir.
Common Wear Items:
Highlights common wear items such as brake pads/shoes, hydraulic filters, tire wear, and mast rollers, with guidance on inspection and replacement.
Hydraulic Filter Part Number:
Specific part numbers for essential filters (hydraulic, fuel, air) for reliable replacements.
Clark Heritage:
Clark is a pioneering company in the forklift industry, known for its innovation and durability since the early 20th century. This lineage imbues the E357 with a reputation for robust engineering.
E357 Evolution:
The E357 represents a key model in Clark's electric forklift line, likely evolving through various iterations to incorporate advancements in battery technology, motor efficiency, and control systems. The manual covers the full spectrum of these developments.
Production Locations:
Information on manufacturing sites and general production eras relevant to the E357 model may be found within the manual's historical context, if provided.
