Clark TMG12 TMG13 TMG15s TMG15 TMG17 TMG18 TMG20 TMG20x TMG25 EPG 15 EPG 18 Forklift Workshop Service Repair Manual

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This manual covers the Clark TMG and EPG series forklift trucks, including models TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, and EPG 18. Clark has a...

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Tipo: Forklift

Proveedor:

SKU: 98342

Etiquetas: Clark EPG 15 EPG 18 Forklift Forklifts Material Handling TMG Models TMG12 TMG13 TMG15 TMG15s TMG17 TMG18 TMG20 TMG20x TMG25

Variantes de producto

Descripción

This manual covers the Clark TMG and EPG series forklift trucks, including models TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, and EPG 18. Clark has a long-standing reputation for producing robust and reliable material handling equipment, and these forklift series represent advancements in their technology, designed for efficient material handling in warehouses, manufacturing facilities, and distribution centers. The TMG series utilizes internal combustion engines, while the EPG series is electrically powered, offering versatile solutions for various operational needs. This comprehensive 576-page factory service repair manual provides detailed information for technicians, mechanics, and owner-operators. It covers repair, assembly, disassembly, servicing, technical maintenance, and troubleshooting for all major systems, including electrical, hydraulic, powertrain, chassis, and lift mechanisms. With step-by-step instructions, real photo illustrations, diagrams, and schemes, this manual empowers users to perform repairs, conduct maintenance, and diagnose issues efficiently, ultimately saving time and reducing operational downtime. The manual is fully indexed, bookmarked, and searchable for easy navigation.

🏷️ Basic Information

Identification

Make:

Clark

Product Type:

Workshop Service Repair Manual

Product Name:

Clark TMG12 TMG13 TMG15s TMG15 TMG17 TMG18 TMG20 TMG20x TMG25 EPG 15 EPG 18 Forklift Trucks Workshop Service Repair Manual

Product Category:

Industrial Equipment Manuals

Codes

Model Codes Covered:

TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18

👋 Introduction

Market Position

Target Audience:

Forklift technicians, mechanics, maintenance personnel, and owner-operators

Competitive Analysis

Value Proposition:

Saves time and money on repairs through comprehensive, easy-to-follow instructions and illustrations

Key Features

Instruction Style:

Step-by-step operations, easy to follow

Illustrations:

Actual real photo illustrations, diagrams, and schemes

Delivery Method:

Instant download

Value Proposition

Benefit To User:

Empowers users to perform their own repairs, leading to cost savings and reduced downtime.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, assembly, disassembly, servicing, technical maintenance, and troubleshooting

Secondary Coverage:

Electrical systems, hydraulics, mechanical components, safety procedures

Scope:

Complete factory service and repair information for the specified Clark forklift models.

Page Count

Total Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android

📖 Manual Coverage

Systems Covered

Electrical System:

Wiring, switches, instruments, schematic diagrams, general electrical service, wiring and cables, switches and sensors, instrument panel

Powertrain:

Drive axle, drive motors overhaul, lift pump motor overhaul, steering pump motor overhaul

Hydraulic System:

Hydraulic system, fluids and filters, pressure checks and adjustments, main pump removal and overhaul, main control valve removal and overhaul, tilt cylinders, upright cylinders

Chassis And Superstructure:

Wheels and tires, brake system, steer system, steer axle service, steer cylinder overhaul, counterweight and chassis, overhead guard, floor plate, seat, and seat deck

Lift Mechanism:

Uprights, upright inspection, carriage and upright roller clearance checks, upright chain inspection, fork and carriage removal/installation, upright removal/replacement

Control Systems:

Motor controls, specifications and description, sequence of operations, handset operation, diagnostic status codes, controllers removal and replacement, contactors

Battery System:

Battery service procedures

Contactors And Controllers:

Specifications, overhaul, removal, and replacement of contactors and motor controllers

Counterweight And Chassis:

Counterweight removal/installation, overhead guard, floor plates, seat, and seat deck R&R

Specifications:

General specifications, nameplate and decals, hydraulic fitting tightening procedures

Brakes:

Brake system specifications, fluid checks, bleeding, pedal and master cylinder R&R, brake R&R, parking brake, and brake overhaul.

Steering:

Steer system specifications, troubleshooting, column R&R, pressure checks, steering gear overhaul, steer axle service, steer cylinder and pump overhaul.

Procedures Included

Maintenance:

Maintenance schedules, planned maintenance, PM inspection form, battery service

Diagnostics And Troubleshooting:

Troubleshooting for drive axle, motor controls, steer system, hydraulic system, uprights

Repair And Overhaul:

Overhaul of drive motors, lift pump motor, steering pump motor, contactors, drive axle, brake system, steer system components, hydraulic pumps and valves, tilt cylinders, upright components

Safety And Operation:

Safety precautions, lifting, jacking, blocking, towing procedures

Assembly Disassembly:

Detailed instructions for the assembly and disassembly of all major components and systems.

Adjustments:

Carriage and upright roller clearance adjustments, brake adjustments, hydraulic pressure adjustments, steering system adjustments

Technical Depth

Depth:

Comprehensive factory-level repair and overhaul procedures

Content Detail:

Detailed specifications, diagrams, actual photo illustrations, and schemes

Diagnostic Capabilities:

Includes diagnostic status codes and troubleshooting guides for electrical and mechanical issues.

📊 Manual Specifications

File Format

PDF Quality:

Original Adobe document, perfect quality

Searchability:

Fully indexed, bookmarked by topic, searchable text

Delivery Method:

Instant Download

Print Quality

Printability:

Print entire manual or selected pages

Zoom Capability:

Zoom in on diagrams and pictures

Binding Type

Binding:

Digital Download (Instant Access)

Paper Type

Paper Format:

N/A (Digital)

📄 Vehicle Specs

Model Overview

Make:

Clark

Model Lineup:

TMG Series (Internal Combustion Counterbalance Forklifts) and EPG Series (Electric Forklifts)

Segment:

Counterbalance Forklift Trucks

Application:

Material handling in warehouses, manufacturing facilities, and distribution centers.

Identification

Model Names:

TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18

History

Brand Heritage:

Clark is a renowned manufacturer with a long history in the material handling industry, known for robust and reliable equipment.

Model Evolution:

The TMG and EPG series represent advancements in Clark's forklift technology, likely incorporating updated drivetrains, controls, and ergonomic features over their production lifespans.

Production

Manufacturing Locations:

Typically manufactured in Clark's global production facilities, with specific locations varying by model generation and market.

Engine Specs

Primary Engine Type Tmg:

Internal Combustion (likely LPG, gasoline, or diesel variants depending on specific model and market, though LPG is common for TMG series)

Primary Engine Type Epg:

Electric (battery-powered)

Engine Details:

Specific engine displacements, horsepower, and torque figures would be found within the 'Specifications' section of the manual and vary by exact model and configuration.

Cooling System:

Internal combustion engines (TMG series) will have detailed information on cooling system maintenance, including coolant types and capacities, covered in the appropriate sections.

Transmission

Transmission Type:

Automatic (likely hydrostatic or torque converter transmission for TMG series, direct drive for EPG series)

Transmission Features:

Features may include electronic control, inching capability, and smooth acceleration/deceleration.

Dimensions

Capacity Range:

Model designations (e.g., TMG12, TMG25) typically indicate lifting capacity in hundreds of pounds or kilograms. For example, TMG12 likely signifies a 1200 kg (approx. 2600 lbs) capacity, and TMG25 a 2500 kg (approx. 5500 lbs) capacity.

Weight:

Operating weights and counterweight specifications are detailed in the manual's 'Specifications' section.

Upright Configurations:

The manual covers upright specifications, including various mast types (e.g., duplex, triplex), roller clearances, and cylinder servicing, essential for understanding lift height and free lift capabilities.

Safety

Safety Features:

The manual covers comprehensive safety procedures including lifting, jacking, blocking, and towing, along with safe maintenance practices. Forklifts themselves feature operator presence systems, seat belts, and audible/visual warnings.

Maintenance

Service Intervals:

Detailed maintenance schedules are provided in the 'Periodic Service' section, covering daily, weekly, monthly, and annual checks.

Fluid Specifications:

Specific hydraulic fluid types, axle fluid specifications, and coolant (if applicable) are listed in the 'Specifications' and relevant system sections. Battery maintenance procedures are also detailed.

Known Issues:

While specific common issues are not listed in the product description, this manual would cover troubleshooting for typical forklift wear-and-tear components such as hydraulic leaks, brake wear, drive system issues, and electrical control faults.

Filter Part Numbers:

While specific part numbers for filters are not listed here, the manual would contain them within relevant system sections (e.g., hydraulic filter, transmission fluid filter).

Technology

Control Technology:

Features include advanced motor controls, diagnostic status codes for troubleshooting, and specific handset operations, indicating a level of electronic integration for performance and diagnostics.

Awards

Recognitions:

Clark forklifts are generally recognized for their durability and performance in demanding industrial environments. Specific awards would not be detailed in a service manual.