Model:
TMX Series and EPX Series Forklift Trucks
Covered Models:
TMX12, TMX13, TMX15S, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25, EPX16, EPX18
Target Audience:
Forklift technicians, mechanics, maintenance personnel, and DIY owners seeking to perform service and repair.
Completeness:
Original Factory Manual, considered the most complete informational resource for the covered models.
Factory Original:
Emphasis on 'Original Factory Manual' ensures accuracy and adherence to manufacturer specifications.
Benefit:
Enables DIY maintenance and repair, saving time and money.
Advantage:
Provides factory-level detail for a range of popular Clark electric forklift models, offering significant value over generic repair guides.
Electrical System:
Wiring diagrams, circuit schematics, switches, sensors, instrument panel, motor controls (ZAPI).
Drive Train:
Drive axle specifications, fluid service, troubleshooting, removal, installation, and overhaul.
Braking System:
Brake specifications, fluid service, master cylinder, calipers, parking brake, and overhaul procedures.
Steering System:
Steering system specifications, troubleshooting, column, steer axle service (TMX), wheel bearing maintenance (EPX), cylinder overhaul, and gear overhaul.
Hydraulic System:
Main hydraulic system specifications, fluids, filters, troubleshooting, pressure checks, control valve overhaul.
Lift Mechanism:
Tilt cylinders (specifications, service, overhaul), uprights (specifications, troubleshooting, roller clearance, cylinder service, chain inspection, fork/carriage/upright removal/installation).
Power Source:
Battery service.
Chassis And Body:
Counterweight, overhead guard, floor plate, seat, and seat deck removal/installation.
Electrical Components:
Covers wiring, cables, switches, and sensors for accurate electrical diagnosis and repair.
Maintenance:
Periodic service, maintenance schedules, planned maintenance program, PM inspection forms.
Repair:
Detailed service and repair information for all covered systems.
Diagnostics:
Troubleshooting guides for various systems, ZAPI control troubleshooting.
Installation Adjustment:
Instructions for installation and adjustment of various components.
Assembly Disassembly:
Step-by-step assembly and disassembly instructions.
Overhaul:
Comprehensive overhaul procedures for drive motors, pump motors, drive axles, steering gears, steering cylinders, tilt cylinders, and upright components.
Troubleshooting Methodology:
Systematic troubleshooting approaches are outlined for critical components.
Component Replacement:
Detailed procedures for removal and replacement of all major components.
Depth:
Comprehensive, from basic maintenance to complete unit overhauls and diagnostics, including factory settings and programming.
Component Overhaul:
Extensive coverage of component overhaul for major systems like drive motors, axles, steering, and hydraulic components.
Electrical Diagrams:
Includes schematic electric circuit diagrams for a thorough understanding of the electrical system.
Print Quality:
Printable without restrictions, searchable text, bookmarks, crosslinks.
Graphic Quality:
Illustrations, detailed schematics, and diagrams for clarity.
Searchability:
Searchable text functionality significantly aids in quickly locating specific information.
Binding:
Digital (PDF) - Printable format.
Paper Type:
Not Applicable (Digital).
Motor Control Technology:
Focus on ZAPI Handset for programming and adjustments, indicating advanced electronic control for drive and hydraulic systems.
Instrument Panel:
Information on the instrument panel is included in the 'WIRING, SWITCHES, AND INSTRUMENTS' section.
Not Applicable:
Infotainment systems are not relevant to this industrial equipment.
Not Applicable:
Driver assistance features in the consumer automotive sense are not applicable, however, operational controls and diagnostics are covered.
Not Applicable:
Connectivity features in the consumer automotive sense are not applicable.
Scheduled Maintenance:
Detailed 'Maintenance Schedules' and 'Planned Maintenance Program' are included in the 'PS PERIODIC SERVICE' section.
Pm Form:
A 'PM Inspection Form' is provided, facilitating structured preventative maintenance checks.
Hydraulic Fluid:
Specifications for hydraulic fluids are provided in the 'HYDRAULIC SYSTEM' section.
Drive Axle Fluid:
Specifications for drive axle fluid checks and changes are detailed in the 'DRIVE AXLE' section.
Brake Fluid:
Specifications for brake system fluid are included in the 'BRAKE SYSTEM' section.
Troubleshooting Scope:
Comprehensive troubleshooting sections are provided for Drive Axle, Steering System, Hydraulic System, and Uprights, indicating common areas of concern.
Control Troubleshooting:
Specific troubleshooting for the ZAPI motor control system is a key feature, addressing common electronic issues.
Upright Troubleshooting:
Specific troubleshooting guidance for upright issues, including roller clearance and chain adjustments.