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DAEWOO KORAndO Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Codes: C200 (Second Generation) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Consumers seeking an affordable, capable, and...
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🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation Codes:
C200 (Second Generation)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Consumers seeking an affordable, capable, and stylish compact SUV
Competitive Analysis
Key Competitors:
Hyundai Tucson, Kia Sportage, Nissan Qashqai, Mitsubishi ASX, Ford Kuga
Key Features
Design:
Modern, somewhat rugged styling with a focus on practicality
Engine Options:
Fuel-efficient diesel and petrol engines
Drivetrain Options:
Available in 2WD and 4WD configurations
Value Proposition:
Often positioned as a strong value-for-money offering in its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Diagnostic Coverage:
Comprehensive diagnostic procedures and troubleshooting guides
Maintenance Coverage:
Scheduled maintenance, routine checks, and fluid services
Repair Coverage:
Detailed repair procedures for all major vehicle systems
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing system
Engine Management:
Fuel injection system, ignition system, emission control, engine control module (ECM) diagnostics
Transmission Manual:
Clutch, gearbox internals, shift mechanisms, removal and installation
Transmission Automatic:
Torque converter, valve body, planetary gear sets, electronic control, removal and installation
Drivetrain:
Front axle, rear axle, differentials, driveshafts, CV joints, transfer case (if applicable)
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link, shock absorbers), alignment specifications
Steering:
Power steering system (hydraulic/electric), steering rack, tie rods, steering column
Brakes:
Front and rear disc brakes, ABS system, brake calipers, rotors, pads, hydraulic system, parking brake
Electrical System:
Battery, charging system (alternator), starter motor, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panel removal and installation, door mechanisms, glass, frame repair, corrosion protection
HVAC:
Heating, ventilation, air conditioning system components, refrigerant, diagnostics
Interior:
Dashboard assembly, seating, trim panels, interior accessories
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, transmission fluid changes
Troubleshooting Guides:
Step-by-step diagnostic flowcharts for common and uncommon issues
Component Removal Installation:
Detailed instructions for removing and installing major components
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage instructions for specialized tools required for repairs
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine/transmission rebuilds and complex diagnostics
📊 Manual Specifications
File Format
Compatibility:
Compatible with all standard PDF readers (Adobe Acrobat Reader, Foxit Reader, etc.)
Print Quality
Resolution:
High-resolution scans, ensuring clear text and legible diagrams
Searchability:
Fully searchable text for quick access to information
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
e-XDI200 (Common Diesel Engine)
Configuration:
Inline 4-cylinder, Turbocharged Diesel
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm (Typical for this engine family)
Compression Ratio:
17.3:1 (Typical for e-XDI200)
Fuel Delivery:
Common Rail Direct Injection (CRDi)
Fuel Type:
Diesel
Power Output:
134 hp @ 4000 rpm (approximate, varies by tune)
Torque Output:
300 Nm @ 2000-2500 rpm (approximate, varies by tune)
Engine Management
ECU:
Bosch EDC17 or similar electronic control unit
Emissions Standard:
Euro 4 / Euro 5 (depending on market and year)
Fuel System
Fuel Pump:
High-pressure mechanical fuel pump, driven by timing belt/chain
Injectors:
Piezoelectric or solenoid-type common rail injectors
Glow Plugs:
For cold start assistance
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission
Optional
Transmission Type:
6-Speed Automatic Transmission (Aisin or similar)
Features
Drivetrain Configurations:
2WD (Front-Wheel Drive), 4WD (Four-Wheel Drive) with electronic control
Fluid Specification Manual
Fluid Type:
API GL-4 SAE 75W-85 (Manual Transmission)
Fluid Specification Automatic
Fluid Type:
Dexron III / Dexron VI compatible (Automatic Transmission)
📐 Dimensions
Exterior
Length:
4410 mm (approx.)
Width:
1830 mm (approx.)
Height:
1675 mm (approx.)
Wheelbase:
2650 mm (approx.)
Ground Clearance:
190 mm (approx.)
Cargo
Cargo Volume Seats Up:
Approx. 480 liters
Cargo Volume Seats Down:
Approx. 1300 liters
Weights
Curb Weight:
1500 kg - 1700 kg (varies by configuration)
Gross Vehicle Weight Rating:
2200 kg (approx.)
Towing Capacity:
1500 kg (braked, typical)
🛡️ Safety Features
Ratings
Euro Ncap:
Likely 4 or 5 stars (depending on specific trim and testing year)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brake-force Distribution (EBD)
Esc:
Electronic Stability Control (ESC) / ESP
Traction Control:
Traction Control System (TCS)
Hill Start Assist:
Available on some models
Passive Features
Airbags:
Front, side, and curtain airbags (quantity varies by trim)
Seatbelts:
3-point inertia reel seatbelts with pretensioners
Child Seat Anchors:
ISOFIX/LATCH points
💡 Technology Features
Infotainment
System:
CD/MP3 player, Radio, USB/Auxiliary input, Bluetooth (availability varies by trim)
Navigation:
Optional touch-screen navigation system
Driver Assistance
Rear Parking Sensors:
Available on higher trims
Rear View Camera:
Available on higher trims
Connectivity
Bluetooth Handsfree:
Available on select models for phone connectivity
🔧 Maintenance
Service Intervals Engine Oil
Interval Km:
10,000 km or 12 months
Interval Miles:
6,000 miles or 12 months
Fluid Type:
API SN/CF 5W-30 Synthetic Engine Oil (or equivalent as per manual)
Capacity Liters:
6.0 Liters (approx. with filter change)
Service Intervals Fuel Filter
Interval Km:
40,000 km or 24 months (Diesel)
Service Intervals Air Filter
Interval Km:
20,000 km or 12 months
Service Intervals Cabin Filter
Interval Km:
20,000 km or 12 months
Service Intervals Timing Belt
Interval Km:
100,000 km or 5 years (Diesel - typically a belt, check specific engine)
Service Intervals Coolant
Interval Km:
60,000 km or 4 years
Fluid Type:
Ethylene Glycol based coolant, Type A (long-life) or equivalent
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging if short journeys are frequent; regeneration needed.
E Grille Sensor Issues:
Some reports of exhaust gas recirculation (EGR) sensor or valve issues.
Power Steering Pump:
Occasional reports of early wear on hydraulic power steering pumps.
Rear Suspension Bushings:
Wear on rear suspension bushings can lead to noise and handling degradation over time.
Turbocharger Issues:
Related to maintenance neglect (oil changes) or driving habits.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Brand Evolution:
Daewoo Motors was a major South Korean automaker, later acquired by General Motors.
Model Evolution
First Generation:
The original Korando was produced from 1983 to 1996, based on the Jeep CJ-7.
Second Generation C200 Launch:
The C200 Korando was launched in 2010, marking a significant shift to a more modern unibody crossover design.
Design Influence:
Designed by Giorgetto Giugiaro.
Production
Production Period:
2010 - 2019 (for C200 generation)
Manufacturing Location:
South Korea (SsangYong Pyeongtaek Plant)
Brand Association:
SsangYong Motor Company (under GM Daewoo, later independent and then acquired by Mahindra).
🏆 Awards & Recognition
Recognitions
Auto Express Review:
May have received positive mentions in reviews for value and capability in its segment.
Ratings
Owner Satisfaction:
Varies by market, often rated well for value for money by owners.
Certifications
Emission Certification:
Meets relevant national and international emissions standards for its production years.