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Daewoo Lanos 1997-2002 Service Repair Manual

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The Daewoo Lanos, model code T100, was produced between 1997 and 2002. This compact car was designed as a value-oriented and practical vehicle, with exterior styling influenced by Italdesign Giugiaro...
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SKU: 65047
Daewoo Lanos 1997-2002 Service Repair ManualDaewoo Lanos 1997-2002 Service Repair ManualDaewoo Lanos 1997-2002 Service Repair Manual
The Daewoo Lanos, model code T100, was produced between 1997 and 2002. This compact car was designed as a value-oriented and practical vehicle, with exterior styling influenced by Italdesign Giugiaro and interior design by GM's European studio. Available as a 3-door hatchback, 5-door hatchback, or 4-door sedan, the Lanos offered a choice of 1.4L (1349 cc, approximately 75 hp) or 1.6L (1598 cc, approximately 92 hp) inline 4-cylinder engines, both featuring multi-point fuel injection. It competed in the economy segment against models like the Hyundai Accent and Kia Rio. While generally not achieving high safety ratings in independent tests, it offered essential features like airbags and optional ABS. This comprehensive factory service repair manual provides extensive technical information for the Daewoo Lanos (T100) covering the years 1997-2002. The manual details a wide array of systems, including engine mechanical and management, drivetrain (manual and automatic transmissions), suspension, steering, brakes, ABS, and the electrical system (charging, starting, lighting). It also covers HVAC, interior and exterior bodywork, and diagnostics. Detailed maintenance procedures, troubleshooting guides, repair instructions, diagnostic codes, and technical specifications are included to assist owners, mechanics, and technicians in performing upkeep and repairs effectively.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Model Code:
T100
Codes
Production Years Covered:
1997-2002
👋 Introduction
Market Position
Market Segment:
Compact car, economy segment
Competitive Analysis
Key Competitors Era:
Hyundai Accent, Kia Rio, Ford Escort, Opel Astra (GM Europe), Chevrolet Cavalier (GM North America)
Key Features
Design Philosophy:
Value-oriented, practical, with styling influence from GM's global platforms
Manual Value Proposition:
Provides essential, in-depth technical information for maintaining and repairing the Daewoo Lanos, empowering owners and independent technicians.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Diagnostics, Troubleshooting
Page Count
Page Count:
Extensive (Specific number not provided, but described as COMPLETE official full factory service repair manual)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (Assumed, common for global service manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete rebuild procedures, component testing, specifications, timing belt replacement, lubrication system
Engine Management:
Fuel injection system diagnosis and repair, ignition system, emission control systems, sensor and actuator testing, ECU diagnostics
Drivetrain Manual Transmission:
Clutch system, gearbox disassembly and assembly, component replacement, shift linkage adjustment
Drivetrain Automatic Transmission:
Transmission operation, fluid checks and changes, diagnostic trouble codes, overhaul procedures (if applicable)
Suspension Front:
MacPherson strut system, control arms, ball joints, stabilizer bar, wheel bearing replacement
Suspension Rear:
Torsion beam axle, shock absorber replacement, trailing arm bushings
Steering:
Power steering system diagnosis and repair, steering rack, tie rods, steering column
Brakes Front:
Disc brake system, caliper overhaul, pad and rotor replacement, hydraulic lines
Anti Lock Braking System:
ABS hydraulic unit, wheel speed sensors, ABS warning lamp diagnosis
Electrical Charging System:
Alternator testing and replacement, battery service, wiring diagrams
Electrical Starting System:
Starter motor diagnosis and replacement, ignition switch
Lighting System:
Headlight aiming, bulb replacement, tail light and brake light circuits
HVAC System:
Air conditioning diagnosis and repair, refrigerant handling, heater core replacement, blower motor
Body Interior:
Door panel removal, seat adjustment, dashboard trim, headliner
Body Exterior:
Door alignment, bumper replacement, panel repair, glass replacement
Brakes Rear
Brakes Rear:
Drum brake system (common on some models), shoe replacement, drum machining, parking brake adjustment
Procedures Included
Maintenance Schedule:
Recommended service intervals for oil changes, filter replacements, fluid checks, and major component inspections
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Diagnostic Codes:
Explanation of Diagnostic Trouble Codes (DTCs) and how to retrieve them using OBD-II (if applicable)
Specifications And Tolerances:
Precise measurements and allowable variations for critical engine, suspension, and brake components
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and bodywork repairs
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear text and diagrams (typical for official factory manuals)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
F14D3 (1.4L), F16D3 (1.6L)
Engine Type:
Inline 4-cylinder, SOHC or DOHC
Performance
Displacement 1.4L:
1349 cc
Horsepower 1.4L Approx:
75 hp @ 5400 rpm (approx.)
Torque 1.4L Approx:
110 Nm @ 3400 rpm (approx.)
Displacement 1.6L:
1598 cc
Horsepower 1.6L Approx:
92 hp @ 5800 rpm (approx.)
Torque 1.6L Approx:
127 Nm @ 3400 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
Unleaded gasoline, Octane rating 91 or higher
Engine Maintenance
Timing Belt Replacement Interval:
Every 60,000 miles or 4 years (refer to manual for precise interval)
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission
Optional
Transmission Type Opt:
4-speed automatic transmission
Features
Transmission Fluid Type Auto:
Dexron III or equivalent (consult manual for exact specification)
Clutch System:
Dry single plate, hydraulic actuation
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan
Wheelbase Approx:
2520 mm (99.2 in)
Length Sedan Approx:
4315 mm (169.9 in)
Width Approx:
1705 mm (67.1 in)
Height Approx:
1430 mm (56.3 in)
Weights
Curb Weight Range Approx:
1050 - 1150 kg (2315 - 2535 lbs)
Wheel Bolt Pattern:
4 x 100 mm
Wheel Size Common:
14 or 15 inches
🛡️ Safety Features
Ratings
Crash Test Ratings Era:
Generally did not achieve high safety ratings in independent crash tests compared to contemporary European and Japanese rivals.
Active Features
ABS:
Optional on some models, standard on higher trims or later production years
Traction Control:
Rarely equipped
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims
Seatbelts:
Three-point inertia-reel seatbelts front and rear
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player; aftermarket head unit installation common.
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
OBD Ii Port:
Present, enabling engine diagnostic scanning (standard for this era).
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 - 7,500 miles or 6-12 months (consult manual for exact interval and oil type)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 30,000 - 60,000 miles depending on plug type
Fluid Specifications
Engine Oil Type Common:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Oil Leaks:
Potential for valve cover gasket and oil pan gasket leaks over time.
Ignition System Reliability:
Spark plug wires, distributor cap, and rotor can wear out, affecting engine performance.
Suspension Wear:
Front end components like ball joints, tie rod ends, and bushings can wear prematurely, leading to steering looseness and noise.
Radiator And Cooling System:
Radiator plastic tanks can become brittle and leak. Coolant hoses may degrade.
Electrical Component Failure:
Switches, sensors, and the instrument cluster can be prone to failure.
📚 Vehicle History
Brand Heritage
Daewoo Automotive Context:
Daewoo Motors was a South Korean automobile manufacturer that operated from 1982 to 2011. It was part of the Daewoo Group conglomerate.
Model Evolution
Platform Origin:
Based on the licensed GM T platform (used for Opel/Vauxhall Astra F and Chevrolet Cavalier Z24).
Styling Influence:
Exterior design by Italian firm Italdesign Giugiaro. Interior design by GM's European design studio.
Production
Manufacturing Locations:
South Korea (main), various CKD assembly plants globally (e.g., Poland, Romania, Ukraine, Russia, Colombia).
Brand Discontinuation Impact:
Following the financial crisis of the late 1990s, GM acquired Daewoo and eventually rebranded Daewoo models under Chevrolet and Holden badges in many markets, or phased them out.
🏆 Awards & Recognition
Recognitions
Prominent Awards:
The Lanos, as part of Daewoo's product line, generally did not receive major automotive awards in the highly competitive global market of its time.
Ratings
Consumer Reports Historical View:
Historically, Daewoo vehicles were often rated lower in reliability and build quality compared to established Japanese and European brands.
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